Downhole tools having controlled degradation
A method of controllably disintegrating a downhole article comprises disposing the downhole article in a downhole environment, the downhole article containing a matrix material; a first chemical; and a second chemical physically isolated from the first chemical, and allowing the first chemical to contact and react with the second chemical generating an acid, a salt, heat, or a combination comprising at least one of the foregoing that accelerates the degradation of the matrix material in a downhole fluid.
1. A method of controllably disintegrating a downhole article, the method comprising:
disposing the downhole article in a downhole environment, the downhole article containing a matrix material and a container embedded in the matrix material, the container having a divider that separates a first chemical and a second chemical included in the container;
degrading the matrix material with a downhole fluid to expose the container to the downhole fluid;
degrading the exposed container in the downhole fluid to release the first chemical and the second chemical from the container;
allowing the released first chemical to contact and react with the released second chemical generating an acid, a salt, heat, or a combination comprising at least one of the foregoing that accelerates the degradation of the matrix material in the downhole fluid,
wherein the container is formed of a metallic material or a polymeric material, the metallic material comprising Zn metal, Mg metal, Al metal, Mn metal, an alloy thereof, or a combination comprising at least one of the foregoing; and the polymeric material comprising a polyethylene glycol, a polypropylene glycol, a polycaprolactone, a polydioxanone, a polyhydroxyalkanoate, a polyhydroxybutyrate, a copolymer thereof, or a combination comprising at least one of the foregoing.
2. The method of claim 1 , wherein the downhole fluid comprises water, brine, acid, or a combination comprising at least one of the foregoing.
3. The method of claim 1 , further comprising activating an explosive device in the downhole article to disintegrate the container, the divider, or both to allow the first chemical to contact and react with the second chemical.
4. The method of claim 3 , wherein the explosive device is triggered by a timer, a signal received above the surface, or a signal generated downhole, or a combination comprising at least one of the foregoing.
5. The method of claim 1 , wherein the downhole article has a concave, and the container is disposed in the concave.
6. The method of claim 1 , wherein the matrix material comprises Zn, Mg, Al, Mn, an alloy thereof, or a combination comprising at least one of the foregoing.
7. The method of claim 1 , wherein the container is formed of the metallic material.
8. The method of claim 1 , wherein the container is formed of the polymeric material.
9. The method of claim 1 , wherein the released first chemical is allowed to contact and react with the released second chemical generating an acid that accelerates the degradation of the matrix material in the downhole fluid.
10. The method of claim 1 , wherein the released first chemical is allowed to contact and react with the released second chemical generating a salt that accelerates the degradation of the matrix material in the downhole fluid.
11. The method of claim 1 , wherein the first chemical and the second chemical are inert to the matrix material.