IP Library Granted Patent US 10,207,642
Granted Patent B2
US 10,207,642 · App. 15/458,721 · Granted Feb 19, 2019

Electrical power monitoring system

Inventors: Adam Bean (Hacienda Heights, CA); Tom Begin (Portland, OR)
Assignee: PHILLIPS CONNECT TECHNOLOGIES LLC
B60Q11/007B60Q1/0076B60Q1/0094B60R16/0215B60R16/0239G01R19/145G01R31/006H01R9/18H01R11/12H01R13/641H02G3/083H02G3/14H02G3/16B60Y2200/147
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Quick Facts
Patent No.
US 10,207,642
App. No.
15/458,721
Granted
Feb 19, 2019
Kind
B2
Abstract

An electrical power monitoring system includes a base at an external surface of a wall of a junction box and including a stem configured to project through an opening in the wall, the base further including a monitoring circuit, a plurality of conductors extending through the stem and coupling the monitoring circuit to a plurality of conductive terminals in the junction box, and a fastener configured to mate with the stem of the base at an internal surface of the wall to fix the base to the wall, wherein the monitoring circuit is configured to monitor presence of electrical power at the plurality of conductive terminals, the monitoring circuit including a plurality of light sources at the external surface of the base.

Claims (46)

1. An electrical power monitoring system comprising:

a base at an external surface of a wall of a junction box and comprising a stem configured to project through an opening in the wall, the base further comprising a monitoring circuit;

a plurality of conductors extending through the stem and coupling the monitoring circuit to a plurality of conductive terminals in the junction box; and

a fastener configured to mate with the stem of the base at an internal surface of the wall to fix the base to the wall,

wherein the monitoring circuit is configured to monitor presence of electrical power at the plurality of conductive terminals, the monitoring circuit comprising a plurality of light sources at the external surface of the base.

2. The electrical power monitoring system of claim 1 , further comprising a clear cover configured to protect an external surface of the base against external conditions.

3. An electrical power monitoring system comprising:

a base at an external surface of a wall of a junction box and comprising a stem configured to pass through an opening in the wall, the base further comprising a monitoring circuit;

a plurality of conductors extending through the stem and coupling the monitoring circuit to a plurality of conductive terminals in the junction box;

a clear cover configured to protect an external surface of the base against external conditions; and

a fastener configured to mate with the stem of the base at an internal surface of the wall to fix the base to the wall,

wherein the monitoring circuit is configured to monitor presence of electrical power at the plurality of conductive terminals, the monitoring circuit comprising a plurality of light sources at the external surface of the base.

4. The electrical power monitoring system of claim 3 , wherein the stem comprises a threaded stem and the fastener is a locking nut having a threaded interior configured to mate with the threaded stem of the base.

5. The electrical power monitoring system of claim 3 , further comprising a rubber gasket between a locking nut and the base and configured to secure the locking nut to the wall and to seal the opening in the wall.

6. The electrical power monitoring system of claim 3 , wherein the plurality of light sources is configured to indicate the presence of electrical power at the plurality of conductive terminals.

7. The electrical power monitoring system of claim 3 , wherein each light source of the plurality of light sources is electrically coupled between a ground terminal of the plurality of conductive terminals and a corresponding one of remaining ones of the plurality of conductive terminals, and

wherein the monitoring circuit further comprises a plurality of resistors in series with respective ones of the plurality of light sources.

8. The electrical power monitoring system of claim 3 , wherein the monitoring circuit further comprises:

a switch configured to permit flow of current through the plurality of light sources when activated, and to restrict flow of current through the plurality of light sources when deactivated; and

a controller configured to activate and deactivate the switch.

9. The electrical power monitoring system of claim 8 , wherein the controller is configured to monitor configured to monitor the presence of electrical power at the plurality of conductive terminals and to activate the switch at a first detection of electrical power and to deactivate the switch, even in the presence of the electrical power, after passage of a set period of time.

10. The electrical power monitoring system of claim 3 , wherein the conductive terminals are threaded studs, and

wherein each of the plurality of conductors is terminated in a ring terminal configured to be secured to a corresponding one of the threaded studs of the junction box.

11. The electrical power monitoring system of claim 3 , wherein the clear cover comprises polycarbonate lens or a transparent epoxy cover.

12. The electrical power monitoring system of claim 3 , wherein the junction box is a J560 junction box at a nose of a trailer.

13. A junction box comprising:

a socket configured to receive a connector cable carrying a plurality of wires, the junction box being coupled to an electrical system of a vehicle;

a plurality of conductive terminals electrically coupled to the plurality of wires of the connector cable; and

an electrical power monitoring system coupled to an exterior wall of the junction box, the electrical power monitoring system comprising:

a base at an external surface of a wall of a junction box and comprising a threaded stem configured to pass through an opening in the wall, the base further comprising a monitoring circuit;

a plurality of conductors extending through the threaded stem and coupling the monitoring circuit to the plurality of conductive terminals of the junction box;

a clear cover configured to protect an external surface of the base against external conditions; and

a locking nut having a threaded interior configured to mate with the threaded stem of the base at an internal surface of the wall to fix the base to the wall,

wherein the monitoring circuit is configured to monitor presence of electrical power at the plurality of conductive terminals, the monitoring circuit comprising a plurality of light sources at the external surface of the base.

14. The junction box of claim 13 , wherein the plurality of light sources is configured to indicate the presence of electrical power at the plurality of conductive terminals.

15. The junction box of claim 13 , wherein each light source of the plurality of light sources is electrically coupled between a ground terminal of the plurality of conductive terminals and a corresponding one of remaining ones of the plurality of conductive terminals, and

wherein the monitoring circuit further comprises a plurality of resistors in series with respective ones of the plurality of light sources.

16. The junction box of claim 13 , wherein the monitoring circuit further comprises:

a switch configured to permit flow of current through the plurality of light sources when activated, and to restrict flow of current through the plurality of light sources when deactivated; and

a controller configured to monitor the presence of electrical power at the plurality of conductive terminals and to activate the switch at a first detection of electrical power and to deactivate the switch, even in the presence of the electrical power, after passage of a set period of time.

17. The junction box of claim 13 , wherein the conductive terminals are threaded studs, and

wherein each of the plurality of conductors is terminated in a ring terminal configured to be secured to a corresponding one of the threaded studs of the junction box.

18. The junction box of claim 13 , further comprising a rubber gasket between the locking nut and the base and configured to secure the locking nut to the wall and to seal the opening in the wall.

19. The junction box of claim 13 , wherein the clear cover comprises polycarbonate lens or a transparent epoxy cover.

20. The junction box of claim 13 , wherein the junction box is a J560 junction box at a nose of a trailer, and

wherein the connector cable is connected to the electrical system of a tractor physically coupled to the trailer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 6, 2017
From: R. A. PHILLIPS INDUSTRIES, INC.
To: PHILLIPS CONNECT TECHNOLOGIES LLC
Reel/Frame 043804/0841 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2017
From: BEAN, ADAM; BEGIN, TOM
To: R.A. PHILLIPS INDUSTRIES, INC.
Reel/Frame 041621/0590 →
Continuity (1)
Related Publication 20180265001A1 · Sep 20, 2018
Cited By (3)
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