IP Library Granted Patent US 11,154,338
Granted Patent B2
US 11,154,338 · App. 15/459,068 · Granted Oct 26, 2021

Bone fixation systems and methods

Inventors: Nathaniel DuBois (Vista, CA); Scott Robinson (Encinitas, CA); Steven Leong (San Diego, CA); Jonathan T. Costabile (San Diego, CA)
Assignee: Alphatec Spine, Inc.
A61B17/8047A61B17/7059A61B17/8042A61F2/447A61B17/8605A61F2002/30578
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Quick Facts
Patent No.
US 11,154,338
App. No.
15/459,068
Granted
Oct 26, 2021
Kind
B2
Abstract

A system and a bone fixation plate for preventing a fastener from rotating so as to prevent the fastener from backing out is provided. The system includes a plate having an opening. A retention member having an arm extending into the opening is configured to engage the head of the fastener so as to prevent the fastener from rotating after the fastener is seated within a vertebral body or implant. In one embodiment, the retention member engages a top surface of the head of the fastener. In another embodiment, the retention member engages a side wall of the head of the fastener.

Claims (27)

1. A bone fixation system comprising a plate and a fastener,

wherein the fastener has a head at a proximal end, the head having a top surface including a plurality of proximally extending nubs spaced apart from each other so as to form corresponding detents between each of the nubs on the top surface of the head;

wherein the plate is configured to receive the fastener and has an opening configured to receive the head of the fastener; and

wherein the plate comprises a retention member having a stem and a first arm and a second arm each roughly orthogonal to the stem, the stem mounted to an inner surface of a body of the plate adjacent the opening and being formed of a resilient material so as to allow the fastener to pass, wherein the first arm extends over at least a portion of the top surface of the head and a distal end of the first arm engages one of the corresponding detents of the top surface of the head so as to resist rotation of the fastener and wherein the first arm is configured to execute a top down engagement of the top surface of the head of the fastener so as to prevent the fastener from backing out; and

wherein the stem and first and second arms form the general shape of a “T” each end of the “T” configured to extend into a separate opening of the plate so as to simultaneously secure two or more fasteners.

2. The system as set forth in claim 1 , wherein the first arm extends into the opening.

3. The system as set forth in claim 1 , wherein the opening includes a pair of vertebral openings and a central opening, the vertebral openings formed on opposite ends of the plate and the central opening disposed between the vertebral openings.

4. The system as set forth in claim 3 , including a pair of retention members, each of the pair of retention members having a stem and a pair of arms, each of the stems disposed between the central opening and a respective vertebral opening, wherein one of the pair of arms extends into a respective vertebral opening and each of the other of the pair of arms extends into the central opening.

5. The system as set forth in claim 1 , wherein the retention member and the plate body comprise the same material.

6. The system as set forth in claim 1 , wherein the retention member is integrally formed with the body of the plate.

7. The system as set forth in claim 1 , wherein the arm engages one of the corresponding detents of the top surface of the head so as to stop rotation of the fastener.

8. The system as set forth in claim 1 , further comprising a second fastener and the plate further comprising a second opening configured to receive the second fastener,

wherein the second fastener has a head at a proximal end, the head having a top surface including a plurality of proximally extending nubs spaced apart from each other so as to form corresponding detents between each of the nubs; and

wherein the retention member further comprises a second arm extending from the stem, the second arm configured to extend over at least a portion of the top surface of the head of the second fastener and engage one of the corresponding detents of the top surface of the head so as to resist rotation of the second fastener.

9. A system for preventing a fastener from backing out, the system comprising:

a fastener having a head and a shaft, wherein the head has a top surface and a smooth peripheral sidewall, the top surface including a plurality of upward-facing nubs spaced apart from each other so as to form corresponding detents between each of the plurality of nubs;

a plate having an opening configured to receive the fastener, the plate having a retention member having a stem and at least two arms one of which is generally orthogonal to the stem, the stem mounted to an inner surface of a body of the plate adjacent the opening and being formed of a resilient material so as to be deformable to allow the fastener to pass into the opening and returning to a non-deformed position in which one arm prevents unintended backing out of the fastener, wherein one arm engages one of the corresponding detents of the top surface of the head so as to resist rotation of the fasteners;

wherein each arm extends into a separate opening of the plate so as to simultaneously secure two or more fasteners.

10. The system as set forth in claim 9 , wherein the at least one arm extends into the opening.

11. The system as set forth in claim 9 , wherein the opening includes a pair of vertebral openings and a central opening, the vertebral openings formed on opposite ends of the plate and the central opening disposed between the vertebral openings.

12. The system as set forth in claim 11 , including a pair of retention members, each of the pair of retention members having a stem and a pair of arms, each of the stems disposed between the central opening and a respective vertebral opening, wherein one of the pair of arms extends into a respective vertebral opening and each of the other of the pair of arms extends into the central opening.

13. The system as set forth in claim 9 , wherein the retention member and the plate body comprise the same material.

14. The system as set forth in claim 9 , wherein the retention member is integrally formed with the body of the plate.

15. The system as set forth in claim 9 , wherein the arm engages one of the corresponding detents of the top surface of the head so as to stop rotation of the fastener.

16. The system as set forth in claim 9 , further comprising a second fastener and the plate further comprising a second opening configured to receive the second fastener,

wherein the second fastener has a head at a proximal end, the head having a top surface including a plurality of proximally extending nubs spaced apart from each other so as to form corresponding detents between each of the nubs; and

wherein the retention member further comprises a second arm extending from the stem, the second arm configured to extend over at least a portion of the top surface of the head of the second fastener and engage one of the corresponding detents of the top surface of the head so as to resist rotation of the second fastener.

Assignments (8)
CONFIRMATORY GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded May 12, 2026
From: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 075560/0884 →
RELEASE OF SECURITY INTEREST IN PATENT COLLATERAL AT REEL/FRAME NO. 62310/0001 Recorded May 1, 2026
From: MIDCAP FUNDING IV TRUST, AS AGENT
To: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
Reel/Frame 075316/0001 →
RELEASE OF PATENT SECURITY INTEREST AT REEL/FRAME NO. 62681/0020 Recorded May 1, 2026
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS AGENT
To: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
Reel/Frame 075385/0575 →
SECURITY INTEREST Recorded Feb 7, 2023
From: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 062681/0020 →
SECURITY INTEREST Recorded Jan 6, 2023
From: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
To: MIDCAP FUNDING IV TRUST
Reel/Frame 062310/0001 →
RELEASE OF SECURITY INTEREST IN PATENT COLLATERAL AT REEL/FRAME NO. 47494/0562 Recorded Aug 11, 2021
From: SQUADRON MEDICAL FINANCE SOLUTIONS LLC
To: ALPHATEC HOLDINGS, INC.; ALPHATEC SPINE, INC.
Reel/Frame 057177/0687 →
SECURITY INTEREST Recorded Nov 9, 2018
From: ALPHATEC HOLDINGS, INC.; ALPHATEC SPINE, INC.
To: SQUADRON MEDICAL FINANCE SOLUTIONS LLC
Reel/Frame 047494/0562 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2017
From: COSTABILE, JON; DUBOIS, NATHANIEL; ROBINSON, SCOTT; LEONG, STEVEN
To: ALPHATEC SPINE, INC.
Reel/Frame 041579/0475 →
Continuity (3)
Continuation In Part 15056177 · Feb 29, 2016
Division 13010392 · Jan 20, 2011
Related Publication 20170181781A1 · Jun 29, 2017