Accumulator system for round baler belt pre-tension
An improved belt tensioning system for an agricultural round baler that increases belt tension to reduce slippage between the belts and the driving rolls during the initial stage of a bale forming cycle when the bale chamber is empty and as the belts are beginning to be rolled. The system includes an accumulator that is pressurized by the tensioning system as a bale is being formed. The accumulator pressure may then be directed to a hydraulic cylinder included in a bale density system to increase tension in the belts after a completed bale is ejected and the bale chamber is being reset for the next bale.
1. A tensioning apparatus comprising:
one or a plurality of belts operably connected to a tension arm pivotally movable between opposing empty, ready to begin bale formation position and full bale position;
a return spring biasing said tension arm toward said empty, ready to begin bale formation position;
at least one moveable roller operably connected to the one or plurality of belts for movement of said belts; and
a hydraulic actuator comprising a rod end and a base end, operably connected to said tension arm and in fluid communication with a hydraulic circuit, said hydraulic circuit comprising:
an accumulator reservoir;
an adjustable relief valve;
a pressure indicator for allowing an operator to adjust the relief valve by an adjuster to a desired pressure in the hydraulic circuit corresponding to a desired density of a bale;
a control valve; and
a return check valve,
wherein the adjustable relief valve is in series with the accumulator reservoir and the control valve within the hydraulic circuit, and in parallel to a return check valve within the hydraulic circuit.
2. The tensioning apparatus of claim 1 , further comprising at least one operational mode in which hydraulic fluid flows from the rod end of the hydraulic actuator through the control valve and into the accumulator reservoir, filling said accumulator reservoir with hydraulic fluid and extending the hydraulic actuator.
3. The tensioning apparatus of claim 1 , further comprising at least one operational mode in which hydraulic fluid flows from the rod end of the hydraulic actuator through the adjustable relief valve to the base end of the hydraulic actuator, further extending the hydraulic actuator.
4. The tensioning apparatus of claim 1 , further comprising at least one operational mode in which hydraulic fluid flows from the base end of the hydraulic actuator through the return check valve to the rod end of the hydraulic actuator, retracting the hydraulic actuator.
5. The tensioning apparatus of claim 4 , further comprising at least one operational mode in which hydraulic fluid flows from the accumulator reservoir through the control valve and into the rod end of the hydraulic actuator, further retracting the hydraulic actuator.
6. The tensioning apparatus of claim 5 , wherein the control valve is operably connected to a controller, such that an operator can selectively activate the at least one operational mode, thereby releasing hydraulic fluid from the accumulator reservoir and applying retracting pressure to the hydraulic actuator in excess to the normal retracting pressure on the hydraulic actuator.
7. The tensioning apparatus of claim 1 , wherein the control valve is configured to allow charging the accumulator reservoir with hydraulic fluid as the hydraulic actuator moves from a first position toward a second position, and discharge hydraulic fluid from said accumulator reservoir as said hydraulic actuator is returned to said first position.
8. The tensioning apparatus of claim 7 , wherein said control valve is a solenoid operated check valve.
9. The tensioning apparatus of claim 1 further comprising:
a first operational mode in which hydraulic fluid flows from the rod end of the hydraulic actuator through the control valve and into the accumulator reservoir, filling said accumulator reservoir with hydraulic fluid and extending the hydraulic actuator;
a second operational mode in which in which hydraulic fluid flows from the rod end of the hydraulic actuator through the adjustable relief valve to the base end of the hydraulic actuator, further extending the hydraulic actuator;
a third operational mode in which in which hydraulic fluid flows from the base end of the hydraulic actuator through the return check valve to the rod end of the hydraulic actuator, retracting the hydraulic actuator; and
a fourth operational mode in which hydraulic fluid flows from the accumulator reservoir through the control valve and into the rod end of the hydraulic actuator, further retracting the hydraulic actuator to a pressure greater than a pressure exerted by the hydraulic actuator in the absence of the control valve.