IP Library Granted Patent US 10,184,299
Granted Patent B1
US 10,184,299 · App. 15/466,253 · Granted Jan 22, 2019

Rotational drill bits and drilling apparatuses including the same

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Quick Facts
Patent No.
US 10,184,299
App. No.
15/466,253
Granted
Jan 22, 2019
Kind
B1
Abstract

A subterranean support-bolt drill bit includes a bit body rotatable about a central axis and at least one cutting element mounted to the bit body. The at least one cutting element has a cutting face, a cutting edge adjacent the cutting face, and a back surface opposite the cutting face. A first recess is defined in the bit body and positioned adjacent the at least one cutting element. A first opening extends through a portion of the bit body, the first opening extending from the first recess. A coupling projection extends from the back surface of the at least one cutting element, the coupling projection being positioned within the first recess and bonded to the coupling recess by brazing. A coupling attachment extends through the first opening and is attached to the coupling projection.

Claims (49)

1. A subterranean support-bolt drill bit, comprising:

a bit body rotatable about a central axis;

at least one cutting element mounted to the bit body, the at least one cutting element comprising:

a cutting face;

a cutting edge adjacent the cutting face;

a back surface opposite the cutting face;

a first recess defined in the bit body and positioned adjacent the at least one cutting element;

a first opening extending through a portion of the bit body, the first opening extending from the first recess;

a coupling projection extending from the back surface of the at least one cutting element, the coupling projection being brazed within the first recess;

a coupling attachment extending through the first opening and attached to the coupling projection.

2. The subterranean support-bolt drill bit of claim 1 , wherein the coupling projection extends from the back surface of the at least one cutting element in a direction perpendicular to the back surface.

3. The subterranean support-bolt drill bit of claim 1 , wherein the first opening extends from the first recess to a portion of the bit body spaced apart from the first recess.

4. The subterranean support-bolt drill bit of claim 1 , wherein the coupling attachment extends into a second recess defined in the coupling projection.

5. The subterranean support-bolt drill bit of claim 1 , wherein the coupling attachment comprises:

an abutment portion abutting a surface of the bit body disposed away from the first recess;

a coupling extension extending through the first opening and comprising an end portion disposed within and attached to the coupling projection.

6. The subterranean support-bolt drill bit of claim 1 , wherein coupling attachment comprises a threaded exterior portion.

7. The subterranean support-bolt drill bit of claim 1 , further comprising a locking member disposed adjacent the at least one cutting element,

wherein the coupling attachment extends into a second recess defined in the locking member.

8. The subterranean support-bolt drill bit of claim 7 , wherein the coupling attachment extends through a second opening extending through a portion of the coupling projection.

9. The subterranean support-bolt drill bit of claim 1 , wherein:

a concave portion is defined in a periphery of the coupling projection,

a portion of the coupling attachment is disposed in the concave portion.

10. The subterranean support-bolt drill bit of claim 1 , wherein the at least one cutting element comprises a superabrasive material.

11. The subterranean support-bolt drill bit of claim 1 , wherein the superabrasive material comprises polycrystalline diamond.

12. The subterranean support-bolt drill bit of claim 1 , wherein:

the coupling projection is brazed to the back surface of the at least one cutting element with a first braze,

the coupling projection is brazed to the coupling recess with a second braze,

a liquidus temperature of the first braze exceeds a liquidus temperature of the second braze.

13. The subterranean support-bolt drill bit of claim 12 , wherein the liquidus temperature of the first braze is 700° C. or higher.

14. The subterranean support-bolt drill bit of claim 12 , wherein the liquidus temperature of the second braze is 800° C. or lower.

15. A subterranean support-bolt drill bit, comprising:

a bit body rotatable about a central axis;

at least one cutting element mounted to the bit body, the at least one cutting element comprising:

a cutting face;

a cutting edge adjacent the cutting face;

a back surface opposite the cutting face;

a first recess defined in the bit body and positioned adjacent the at least one cutting element;

a second recess defined in the bit body;

a coupling projection extending from the back surface of the at least one cutting element, the coupling projection being brazed within the first recess;

a coupling attachment comprising at least a portion disposed within the second recess.

16. The subterranean support-bolt drill bit of claim 15 , further comprising a locking member disposed adjacent the at least one cutting element,

wherein the coupling attachment extends through at least a portion of the locking member.

17. The subterranean support-bolt drill bit of claim 16 , wherein the coupling attachment comprises:

an abutment portion abutting a surface of the locking member disposed away from the first recess;

a coupling extension extending through the locking member and comprising an end portion disposed within the second recess and attached to a surface portion of the bit body defining the second recess.

18. The subterranean support-bolt drill bit of claim 1 , wherein the coupling projection is brazed to a surface portion of the bit body defining the first recess.

19. The subterranean support-bolt drill bit of claim 15 , wherein the second recess does not intersect the first recess.

20. The subterranean support-bolt drill bit of claim 16 , wherein a portion of at least one of the coupling projection and the at least one cutting element is disposed between the locking member and the bit body.

Assignments (8)
SECURITY INTEREST Recorded Jul 18, 2025
From: US SYNTHETIC CORPORATION
To: KEYBANK NATIONAL ASSOCIATION
Reel/Frame 074973/0089 →
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
MERGER AND CHANGE OF NAME Recorded Feb 9, 2023
From: APERGY BMCS ACQUISITION CORP.; US SYNTHETIC CORPORATION
To: US SYNTHETIC CORPORATION
Reel/Frame 062643/0885 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
SECURITY AGREEMENT Recorded Nov 6, 2019
From: APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 050941/0695 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2018
From: DOVER BMCS ACQUISITION CORPORATION
To: APERGY BMCS ACQUISITION CORPORATION
Reel/Frame 047303/0956 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2017
From: COX, E. SEAN
To: DOVER BMCS ACQUISITION CORPORATION
Reel/Frame 041687/0218 →