Plate straightener
A tie plate straightener includes a plurality of rollers having varying cross-section and differing elevations. The tie plate straightener includes directional wheels between the rollers and disposed in alignment with the lower elevations of the rollers. The straightener receives tie plates at an input and rotates the tie plates when the tie plate engages the directional wheels. The tie plate is thereby oriented and/or positioned so that the tie plate is supported above the directional wheels.
1. A tie plate straightener, comprising:
a roller conveyor having an input and an output and defining a longitudinal direction therebetween;
a plurality of rollers at least some of which have a varying cross-section comprising ends having a larger diameter and a smaller diameter between said ends;
at least one first directional wheel having an axis which is transverse to the plurality of rollers, said at least one first directional wheel disposed along the longitudinal direction between a first two of said plurality of rollers;
at least one second directional wheel having an axis which is transverse to the plurality of rollers, said at least one second directional wheel disposed along the longitudinal direction between a second two of said plurality of rollers;
said at least one first directional wheel turning in a first direction and said at least one second directional wheel turning in a second direction;
wherein said first and second directional wheels are aligned in said longitudinal direction with a lower elevation of said varying cross-section of said plurality of rollers;
wherein said first and second directional wheels have an upper elevation which is greater than a portion of said plurality of rollers.
2. The tie plate straightener of claim 1 , wherein said first directional wheel has an axis substantially perpendicular to axes of said plurality of rollers.
3. The tie plate straightener of claim 1 , wherein said second directional wheel has an axis which is non-perpendicular to axis of said plurality of rollers.
4. The tie plate straightener of claim 1 , wherein said first and second directional wheels are aligned in a longitudinal direction with said smaller diameters.
5. The tie plate straightener of claim 1 wherein when tie plates are disposed in a smaller cross-section of said plurality of rollers, said tie plates engage said at least one first directional wheel and said at least one second directional wheel.
6. The tie plate straightener of claim 1 wherein said upper elevation of said at least one first and second directional wheels is higher than said lower elevation of said varying cross-section of said plurality of rollers.
7. The tie plate straightener of claim 1 wherein said varying cross-section is a linear taper.
8. The tie plate straightener of claim 1 wherein said varying cross-section is one of convex or concave a curvature.
9. The tie plate straightener of claim 1 wherein said lower elevation is disposed near an end of said plurality of rollers.
10. The tie plate straightener of claim 1 wherein said lower elevation is centrally disposed.
11. The tie plate straightener of claim 1 further comprising a first directional belt disposed about said at least one first directional wheel and a second directional belt disposed about said at least one second directional wheel.
12. A tie plate straightener, comprising:
a roller conveyor having an input, an output, and a longitudinal direction therebetween;
a plurality of rollers disposed between said input and said output;
said plurality of rollers having a varying cross-sectional shape section comprising ends having a larger cross-section and a smaller cross-section between said ends;
a first directional wheel disposed between at least one pair of said plurality of rollers;
said first directional wheel having an axis which is non-parallel with axes of said plurality of rollers;
said first directional wheel and a second directional wheel aligned in said longitudinal direction with said smaller cross-section of said plurality of rollers.
13. The tie plate straightener of claim 12 , each of said plurality of rollers having centrally disposed said smaller cross-section.
14. The tie plate straightener of claim 12 , each of said plurality of rollers having non-centrally disposed said smaller cross-section.
15. The tie plate straightener of claim 12 , said first and second directional wheels having an upper elevation which is greater than an upper elevation of said smaller cross-section of said plurality of rollers.
16. The tie plate straightener of claim 12 , said first directional wheel turning in a first direction.
17. The tie plate straightener of claim 16 , said second directional wheel turning in a second direction.
18. The tie plate straightener of claim 12 wherein said plurality of rollers at a larger cross-section have an elevation which is higher than an elevation of said first directional wheel and said second directional wheel.
19. The tie plate straightener of claim 12 , wherein said directional wheels are pulleys and further comprising directional belts disposed about said pulleys.