High-intensity, telescoping light tower with safety features

1. An extendable light tower including:

a. a mobile trailer having a floored frame;

b. a tower post mounted to the floored frame;

c. a primary boom pivotally mounted to the tower post;

d. one or more extension booms nested within the primary boom;

e. a pivot controller operatively attached to a pivot winch system, the pivot winch system including a first power source operatively connected to a pivoting winch affixed to the base and operatively attached to the primary boom by cables, the pivoting winch when activated by the pivot controller causing the primary boom and the extension booms nested in the primary boom to be raised to a vertical position;

f. a telescoping controller operatively attached to a vertical winch system, the vertical winch system including the power source operatively attached to a vertical winch affixed to the base and operatively attached to the extension booms by cables, the pivoting winch when activated by the telescoping controller causing the extension booms nested in the primary boom to be raised to a vertical position; and

g. a light section having one or more array of lights affixed to one of the telescoping booms to be the uppermost portion of the light tower during operation, the light section operatively attached to the power source to operate the lights;

further comprising a second safety means to control the movement of the principal boom as it is pivoted into a vertical position, the safety means comprising a vertical stop limit switch operatively connected to a vertical stop limit relay and further operatively connected to the pivot winch system to deactivate the pivot winch when the vertical stop limit switch is activated.

2. The extendable tower of claim 1 wherein the mobile trailer comprises a trailer frame mounted on a wheel and axle assembly, the tower post is vertically affixed to the trailer frame, and fenders affix to the trailer frame and over the wheels, the fenders constructed to permit positioning the fenders under the wheels to act as skids.

3. The extendable tower of claim 1 further comprising a first safety means to control the movement of the principal boom as it is pivoted into a vertical position, the first safety means being a spring mounted to the vertical pivot post in a position to contact and apply pressure to the principal boom before it is raised to the vertical position.

4. The extendable tower of claim 1 further comprising a third safety means to provide a warning when the extendable booms are being raised, the third safety means includes at least one of the following: a warning alarm and a warning light operatively connected to the telescoping controller to be activated when the telescoping controller has activated the vertical winch.

5. An extendable tower comprising:

a. a mobile trailer having a floored frame;

b. a tower post mounted to the floored frame;

c. a primary boom pivotally mounted to the tower post;

d. one or more extension booms nested within the primary boom;

e. a pivot controller operatively attached to a pivot winch system, the pivot winch system including a first power source operatively connected to a pivoting winch affixed to the base and operatively attached to the primary boom by cables, the pivoting winch when activated by the pivot controller causing the primary boom and the extension booms nested in the primary boom to be raised to a vertical position;

f. a telescoping controller operatively attached to a vertical winch system, the vertical winch system including the power source operatively attached to a vertical winch affixed to the base and operatively attached to the extension booms by cables, the pivoting winch when activated by the telescoping controller causing the extension booms nested in the primary boom to be raised to a vertical position; and

g. a light section having one or more array of lights affixed to one of the telescoping booms to be the uppermost portion of the light tower during operation, the light section operatively attached to the power source to operate the lights; and

h. further comprising a fourth safety means to disengage the vertical winch when the telescoping booms have been extended to a predetermined height, the fourth safety means including a vertical up limit switch activated by the telescoping booms and operatively connected to deactivate the vertical winch when the limit switch has been activated.

6. The extendable tower of claim 1 further comprising a fifth safety means, the fifth safety means including a boom extension lock, the boom extension lock comprising:

a. a boom locking cam that extends to lock the extendable boom section in the fully-extended position;

b. a solenoid operatively connected to the boom locking cam, the solenoid moving the boom locking cam in a first direction when the solenoid is energized; and,

c. a biasing spring operatively connected to the boom locking cam to move the boom locking cam in a second direction when the solenoid is not energized.

7. The light tower of claim 6 wherein the solenoid retracts the boom locking cam when energized, and the biasing spring extends the boom locking cam when the solenoid is not energized.

8. The light tower of claim 6 further comprising a fully-extended limit switch configured to de-energize the solenoid when the extendable boom section is fully extended.

9. The extendable tower of claim 1 further comprising a sixth safety means, the sixth safety means being a wind speed sensor operatively attached to a warning light or warning alarm to provide a warning when the velocity of wind striking the light section is greater than a predetermined amount.

10. An extendable light tower including:

a. a mobile trailer having a floored frame;

b. a tower post mounted to the floored frame;

c. a primary boom pivotally mounted to the tower post;

d. one or more extension booms nested within the primary boom;

e. a pivoting controller operatively attached to a hydraulic system comprising a hydraulic fluid reservoir operatively connected to a pump to deliver hydraulic fluid to a manifold having electronic valves to control the flow of the hydraulic fluid through the manifold to a first hydraulic cylinder affixed to the trailer frame and to the primary boom to pivot the principle boom from a horizontal position to a vertical position,

f. a telescoping controller operatively attached to the hydraulic system to deliver hydraulic fluid to the manifold to control the flow of the hydraulic fluid through the manifold to each telescoping hydraulic cylinder operatively affixed to each telescoping boom, the hydraulic cylinders when activated by the hydraulic fluid causing the extension booms nested in the primary boom to be raised to a vertical position; and

g. a light section having one or more array of lights affixed to one of the telescoping booms to be the uppermost portion of the light tower during operation, the light section operatively attached to the power source to operate the lights; and

further comprising a second safety means to control the movement of the principal boom as it is pivoted into a vertical position, the safety means comprising a vertical stop limit switch operatively connected to a vertical stop limit relay and further operatively connected to the pivot winch system to deactivate the pivot winch when the vertical stop limit switch is activated.

11. A method of operating a light tower having a primary boom with one or more extension boom sections nested within the primary boom, comprising:

a. securing and leveling a base of the light tower;

b. pivoting the primary boom with the extension boom sections nested within the primary boom from a horizontal position to a vertical position;

c. securing the primary boom with the extension boom sections nested within the primary boom in the vertical position to a tower post of the light tower;

d. extending the extension boom sections in the vertical and upward direction, wherein at least one safety feature from the following group is used during the step of extending the boom sections:

i. using one or more up limit switches each operatively attached to a boom extension lock to fix one of the extendable boom sections in a predetermined extended position;

ii. using a boom extension warning means to provide a warning when the extendable boom sections are being raised, the warning means includes at least one of the following: a warning alarm, a warning light, or both a warning alarm and a warning light operatively connected to the telescoping controller to be activated when the telescoping controller has activated the vertical winch; or

iii. using a boom extension mechanical stop system, the mechanical stop system including each extendable boom section constructed having a mechanical stop and a mechanical clip positioned

a. wherein the vertical upward movement of one of the extendable boom sections is halted when its mechanical stop strikes the mechanical clip of the adjacent boom section in which it is nested and

b. wherein its mechanical clip halts the vertical upward movement of the adjacent boom section which is nested in it;

e. turning on a light section connected to the uppermost extendable boom section;

f. turning off the light section;

g. releasing all extendable boom locking mechanisms;

h. retracting the extendable boom sections using a boom retraction mechanical stop system; the retraction mechanical stop system including each extendable boom section constructed having a retraction mechanical stop and a retraction mechanical clip positioned wherein the vertical downward movement of one of the extendable boom sections is halted when its mechanical clip strikes the mechanical stop of the adjacent boom section in which it is nested, and wherein its retraction mechanical stop halts the vertical downward movement of the adjacent boom section which is nested in it;

i. when the extendable boom sections are fully retracted, releasing all locking mechanisms securing the boom sections in the vertical position;

j. pivoting the boom sections from the vertical to horizontal position; and,

k. securing the boom sections in the horizontal position.