Shelf product
A shelf includes a main body with a plurality of support features formed therein. In one embodiment, each of the support features formed in the main body may include a board having an overmolded exterior. The board may have a plurality of apertures formed therethrough. The overmolded exterior extends through the apertures formed in the board. In another embodiment, each of the support features includes a removable board in an elongate recess that is secured in place by a cover. The boards may be wooden and add a desired strength and rigidity to the main body.
1. A shelf, comprising:
a thermoplastic main body having a plurality of corner openings formed therein for receiving upright support posts, and a plurality of support features;
the support features including:
a plurality of boards spaced apart along a length of the main body, wherein the boards provide additional support so the shelf can hold more weight, and
an overmolded exterior thermoplastic covering disposed on each of the plurality of boards, each of the boards having a top surface and a bottom surface opposite the top surface, the top surface disposed adjacent a top of the shelf, the bottom surface disposed adjacent a bottom of the shelf;
wherein each of the top surfaces and each of the bottom surfaces of each of the boards is entirely covered by the overmolded exterior thermoplastic covering and rigidly held in place in the thermoplastic main body by the overmolded exterior thermoplastic covering along a length of each of the boards;
wherein each of the boards has a plurality of apertures formed therethrough extending from each top surface to each bottom surface respectively, the thermoplastic of the overmolded exterior thermoplastic covering also disposed through the apertures and connecting a first portion of the overmolded exterior thermoplastic covering the top surface of each of the boards with a second portion of the overmolded exterior thermoplastic covering the bottom surface of each of the boards,
and
wherein each of the boards is wooden, and the thermoplastic main body and the overmolded exterior thermoplastic covering are an integral unit that is formed in an overmolding operation on the plurality of boards, whereby the boards are securely affixed within the thermoplastic main body.
2. The shelf of claim 1 , wherein the main body is rectangular and has four corner openings from said plurality of corner openings, wherein each of the four openings is spaced apart and configured to receive a separate support post.
3. The shelf of claim 1 , wherein the boards extend substantially parallel to each other along the length of the main body.
4. The shelf of claim 1 , wherein the apertures are arranged in a grid pattern across each of the boards.