IP Library Granted Patent US 11,009,112
Granted Patent B2
US 11,009,112 · App. 15/485,009 · Granted May 18, 2021

Bicycle front sprocket

Inventors: Robert Erik Moore (Burnaby, CA); Douglas Alexander Chalmers (Burnaby, CA)
Assignee: Fox Factory, Inc.
F16H55/06B22D21/007B22D25/02B28B1/24B62M1/36B62M9/00B62M9/10B62M9/105F16H55/30
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Quick Facts
Patent No.
US 11,009,112
App. No.
15/485,009
Granted
May 18, 2021
Kind
B2
Abstract

Methods and apparatus for a composite bicycle front sprocket are disclosed herein. One embodiment discloses a composite bicycle front sprocket assembly having an outer assembly of a first material. The bicycle front sprocket assembly also has a center assembly of a second material. The center assembly is disposed at least partially within the outer assembly. The center assembly is irremovably coupled with the outer assembly. The center assembly is irremovably coupled with the outer assembly without an external fastening device to irremovably couple the center assembly with the outer assembly.

Claims (26)

1. A bicycle front sprocket assembly comprising:

an outer assembly comprising a first material;

a center assembly comprising a second material,

said center assembly disposed at least partially within said outer assembly,

said center assembly irremovably coupled with said outer assembly, and

said center assembly irremovably coupled with said outer assembly without an external fastening device to irremovably couple said center assembly with said outer assembly; and

a crank drive ring disposed approximately about a center of said outer assembly,

said crank drive ring irremovably coupled with said center assembly,

said crank drive ring irremovably coupled with said center assembly without an external fastening device to irremovably couple said crank drive ring with said center assembly, and wherein an outer perimeter of said crank drive ring comprises:

an array of block features; and

a plurality of overcenter holes,

the outer perimeter alternating between a block feature of said array of block features and a hole of said plurality of overcenter holes.

2. The bicycle front sprocket assembly of claim 1 , wherein said first material is aluminum.

3. The bicycle front sprocket assembly of claim 1 , wherein said second material is a composite material.

4. The bicycle front sprocket assembly of claim 1 , wherein said second material is a carbon fiber material.

5. The bicycle front sprocket assembly of claim 1 , wherein said crank drive ring is comprised of said first material.

6. The bicycle front sprocket assembly of claim 1 , wherein said outer assembly comprises:

a plurality of teeth on an outer perimeter of said outer assembly; and

a plurality of tabs on an inner perimeter of said outer assembly, at least one tab of said plurality of tabs comprising:

a tapered shape, the tapered shape comprising:

a narrower length at a first portion connected with the inner perimeter of said outer assembly; and

a wider length at a second portion furthest from the inner perimeter of said outer assembly.

7. The bicycle front sprocket assembly of claim 6 , further comprising:

at least one hole in at least one tab of said plurality of tabs.

8. The bicycle front sprocket assembly of claim 7 , wherein said center assembly is about and encases said plurality of tabs of said outer assembly,

the center assembly being irremovably coupled with said plurality of tabs of said outer assembly.

Assignments (4)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2021
From: MOORE, ROBERT ERIK; CHALMERS, DOUGLAS ALEXANDER
To: FOX FACTORY, INC.
Reel/Frame 055513/0106 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →
Continuity (2)
Provisional Application 62321138 · Apr 11, 2016
Related Publication 20170292598A1 · Oct 12, 2017
Cited By (1)
US 12,673,745