IP Library Granted Patent US 10,591,314
Granted Patent B2
US 10,591,314 · App. 15/486,881 · Granted Mar 17, 2020

Rotation sensor

Inventors: Tomoki Kuwamura (Tokyo, JP); Akira Takashima (Tokyo, JP); Hiroshi Fujita (Tokyo, JP); Akira Koshimizu (Tokyo, JP)
Assignee: Mitsubishi Electric Corporation
G01D5/12G01D5/145G01D11/245
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Quick Facts
Patent No.
US 10,591,314
App. No.
15/486,881
Granted
Mar 17, 2020
Kind
B2
Abstract

To obtain a rotation sensor capable of reducing manufacturing cost, provided is a rotation sensor including: a case including: a bottom surface portion; a side surface portion; and an opening; a pair of lead frames each including a distal end inserted into the case through the opening; a magnetic detection section arranged inside the case, and configured to detect a change in magnetic field caused by a magnetic body; and a holder surrounding the magnetic detection section in cooperation with the case, the holder including: a holder main body, which has an outer peripheral surface formed along an inner peripheral surface of the side surface portion and is configured to sandwich the pair of lead frames between the outer peripheral surface and the side surface portion; and a rib formed along a forming portion of the lead frame so as to be brought into contact with the forming portion.

Claims (62)

1. A rotation sensor, which is configured to detect rotation of a rotating body, the rotation sensor comprising:

a case comprising:

a bottom surface portion arranged at a distance from a surface of the rotating body;

a side surface portion defining a hollow internal space in cooperation with the bottom surface portion; and

an opening formed in a portion of the side surface portion opposite to the bottom surface portion so as to be spatially continuous with the hollow internal space;

a pair of lead frames each comprising a distal end inserted into the case through the opening;

a magnetic detection section arranged inside the case so as to extend over the distal end of each of the pair of lead frames, and configured to detect a change in magnetic field caused by a magnetic body arranged on the rotating body; and

a holder arranged in the case to surround the magnetic detection section in cooperation with the case,

the holder comprising:

a holder main body, which has an outer peripheral surface formed along an inner peripheral surface of the side surface portion and is configured to sandwich the pair of lead frames between the outer peripheral surface and the side surface portion such that the pair of lead frames directly contact the side surface portion; and

a rib formed along a forming portion of one of the pair of lead frames so as to be brought into contact with the forming portion.

2. A rotation sensor according to claim 1 ,

wherein the case comprises an abutment surface to be brought into abutment on the holder in a depth direction of the case, and

wherein the abutment surface is arranged to be flush with a surface of the magnetic detection section that is to be brought into abutment on the holder in the depth direction.

3. A rotation sensor, which is configured to detect rotation of a rotating body, the rotation sensor comprising:

a case comprising:

a bottom surface portion arranged at a distance from a surface of the rotating body;

a side surface portion defining a hollow internal space in cooperation with the bottom surface portion; and

an opening formed in a portion of the side surface portion opposite to the bottom surface portion so as to be spatially continuous with the hollow internal space;

a pair of lead frames each comprising a distal end inserted into the case through the opening;

a magnetic detection section arranged inside the case so as to extend over the distal end of each of the pair of lead frames, and configured to detect a chance in magnetic field caused by a magnetic body arranged on the rotating body; and

a holder arranged in the case to surround the magnetic detection section in cooperation with the case,

the holder comprising:

a holder main body, which has an outer peripheral surface formed along an inner peripheral surface of the side surface portion and is configured to sandwich the pair of lead frames between the outer peripheral surface and the side surface portion; and

a rib formed along a forming portion of one of the pair of lead frames so as to be brought into contact with the forming portion,

wherein the case comprises an inclined surface formed so that a dimension of the internal space in a width direction thereof decreases as approaching to the bottom surface portion in a depth direction of the case, and

wherein at least a part of the outer peripheral surface of the holder is brought into abutment on the inclined surface.

4. A rotation sensor, which is configured to detect rotation of a rotating body, the rotation sensor comprising:

a case comprising:

a bottom surface portion arranged at a distance from a surface of the rotating body;

a side surface portion defining a hollow internal space in cooperation with the bottom surface portion; and

an opening formed in a portion of the side surface portion opposite to the bottom surface portion so as to be spatially continuous with the hollow internal space;

a pair of lead frames each comprising a distal end inserted into the case through the opening;

a magnetic detection section arranged inside the case so as to extend over the distal end of each of the pair of lead frames, and configured to detect a change in magnetic field caused by a magnetic body arranged on the rotating body; and

a holder arranged in the case to surround the magnetic detection section in cooperation with the case,

the holder comprising:

a holder main body, which has an outer peripheral surface formed along an inner peripheral surface of the side surface portion and is configured to sandwich the pair of lead frames between the outer peripheral surface and the side surface portion; and

a rib formed along a forming portion of one of the pair of lead frames so as to be brought into contact with the forming portion,

wherein the case comprises an abutment surface to be brought into abutment on the holder in a depth direction of the case,

wherein the abutment surface is arranged to be flush with a surface of the magnetic detection section that is to be brought into abutment on the holder in the depth direction,

wherein, in a portion of the case closer to the opening than the abutment surface, an inclined surface is formed so that a dimension of the hollow internal space in a width direction thereof decreases as approaching to the bottom surface portion in the depth direction of the case, and

wherein at least a part of the outer peripheral surface of the holder is brought into abutment on the inclined surface.

5. A rotation sensor, which is configured to detect rotation of a rotating body, the rotation sensor comprising:

a case comprising:

a bottom surface portion arranged at a distance from a surface of the rotating body;

a side surface portion defining a hollow internal space in cooperation with the bottom surface portion; and

an opening formed in a portion of the side surface portion opposite to the bottom surface portion so as to be spatially continuous with the hollow internal space;

a pair of lead frames each comprising a distal end inserted into the case through the opening;

a magnetic detection section arranged inside the case so as to extend over the distal end of each of the pair of lead frames, and configured to detect a change in magnetic field caused by a magnetic body arranged on the rotating body; and

a holder arranged in the case to surround the magnetic detection section in cooperation with the case,

the holder comprising:

a holder main body, which has an outer peripheral surface formed along an inner peripheral surface of the side surface portion and is configured to sandwich the pair of lead frames between the outer peripheral surface and the side surface portion; and

a rib formed along a forming portion of one of the pair of lead frames so as to be brought into contact with the forming portion,

wherein the holder main body comprises a body portion having the outer peripheral surface, and comprises a protruding portion protruding from the body portion in a width direction of the hollow internal space, and

wherein the protruding portion is arranged between the pair of lead frames.

6. A rotation sensor according to claim 5 , wherein a groove, into which the protruding portion is to be fitted, is formed in a portion of the case opposed to the protruding portion.

7. A rotation sensor according to claim 1 ,

wherein a convex fitting portion extending in a depth direction of the case is formed on any one of the holder main body and the magnetic detection section, and

wherein a concave fitting portion, into which the convex fitting portion is to be fitted, is formed in another one of the holder main body and the magnetic detection section.

8. A rotation sensor according to claim 1 ,

wherein the holder further comprises an annular rib protruding from the holder main body toward the bottom surface portion, and

wherein at least a part of an inner peripheral surface of the annular rib is brought into abutment on an outer peripheral surface of the magnetic detection section.

Assignments (2)
COMPANY SPLIT Recorded Sep 4, 2024
From: MITSUBISHI ELECTRIC CORPORATION
To: MITSUBISHI ELECTRIC MOBILITY CORPORATION
Reel/Frame 068834/0585 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2017
From: KUWAMURA, TOMOKI; TAKASHIMA, AKIRA; FUJITA, HIROSHI; KOSHIMIZU, AKIRA
To: MITSUBISHI ELECTRIC CORPORATION
Reel/Frame 042003/0119 →
Priority Claims (1)
JP 2016-209339 · Oct 26, 2016 · national
Continuity (1)
Related Publication 20180112999A1 · Apr 26, 2018