IP Library Granted Patent US 11,189,870
Granted Patent B2
US 11,189,870 · App. 15/486,935 · Granted Nov 30, 2021

Lithium air battery

Inventors: Kensuke Takechi (Ann Arbor, MI); Byoungsu Kim (Savoy, IL); Paul J. A. Kenis (Champaign, IL)
Assignees: Toyota Motor Engineering & Manufacturing North America, Inc.; The Board of Trustees of the University of Illinois
H01M12/08Y02E60/10
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Quick Facts
Patent No.
US 11,189,870
App. No.
15/486,935
Granted
Nov 30, 2021
Kind
B2
Abstract

A lithium-air flow battery has minimal cathodic product precipitation, thus extending capacity. The lithium-air flow battery includes a flow electrolyte, flowing proximal to the air cathode, the flow electrolyte having little to no intrinsic lithium ion content. Operation of the lithium-air flow battery generates a lithium-ion concentration gradient across the flow electrolyte, with the lowest lithium-ion concentration adjacent to the air cathode. The extremely low lithium-ion concentration at the cathode, combined with the flow condition at the cathode, results in a minimum of solid product accumulation at the cathode, enabling the cathode to catalyze oxygen reduction for an extended duration.

Claims (28)

1. A lithium-air flow electrochemical cell, comprising:

an anode;

an air cathode in ionic communication with the anode;

a microporous layer in direct contact with the air cathode; and

a flow electrolyte in direct contact with the microporous layer and configured to flow past the microporous layer, the flow electrolyte having an ionic liquid and an intrinsic lithium ion concentration of less than about 0.001 M.

2. The lithium-air flow electrochemical cell as recited in claim 1 , comprising a two-room cell.

3. The lithium-air flow electrochemical cell as recited in claim 1 , comprising a 1-room cell.

4. The lithium-air flow electrochemical cell as recited in claim 1 , wherein the microporous layer has a porosity of less than about 0.4.

5. A method of minimizing cathodic product precipitation in a lithium-air flow battery, to improve capacity, the method comprising:

connecting an air cathode to a flow chamber to form a cathodic chamber, wherein the air cathode is in direct contact with a microporous layer;

filling the cathodic chamber with a flow electrolyte having an ionic liquid and an intrinsic lithium ion concentration less than 0.001 M, such that the flow electrolyte is in direct contact with the microporous layer, the flow electrolyte configured to flow past the microporous layer; and

placing the air cathode in direct or indirect ionic communication with an anode via the flow electrolyte, to obtain a Li-air flow cell.

6. The method as recited in claim 5 , comprising filling the cathodic chamber with a flow electrolyte having an intrinsic lithium ion concentration of zero.

7. The method as recited in claim 5 , comprising placing the air cathode in indirect ionic communication with the anode, by connecting the anode to the flow chamber thereby forming a 1-room cell.

8. The method as recited in claim 5 , comprising placing the air cathode in indirect ionic communication with the anode, by connecting an anode chamber to the flow chamber, thereby forming a 2-room cell, the anode chamber comprising:

a solid-state lithium ion conductor;

the anode; and

an anolyte.

9. The method as recited in claim 5 , comprising connecting an air cathode, having a microporous layer, wherein the microporous layer having has a porosity of less than about 0.4, to the flow chamber to form a cathodic chamber.

10. The method as recited in claim 5 , comprising discharging the Li-air flow cell to generate a concentration gradient between a higher [Li + ] region and a lower [Li + ] region.

11. The method as recited in claim 5 , comprising discharging the Li-air flow cell to generate a concentration gradient between a higher [Li + ] region and a lower [Li + ] region, the higher [Li + ] region having a lithium ion concentration equal to at least 10 times that of the lower [Li + ] region.

12. The method as recited in claim 5 , comprising discharging the Li-air flow cell to generate a concentration gradient between a higher [Li + ] region and a lower [Li + ] region, the higher [Li + ] region having a lithium ion concentration equal to at least 100 times that of the lower [Li + ] region.

13. The method as recited in claim 5 , comprising discharging the Li-air flow cell to generate a concentration gradient between a higher [Li + ] region and a lower [Li + ] region, the higher [Li + ] region having a lithium ion concentration equal to at least 1000 times that of the lower [Li + ] region.

14. A lithium-air flow electrochemical cell, comprising:

an anode;

an air cathode in ionic communication with the anode;

a microporous layer in direct contact with the air cathode; and

a flow electrolyte in direct contact with the microporous layer and configured to flow past the microporous layer, the flow electrolyte having an ionic liquid and no intrinsic lithium ion content.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2021
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 058548/0077 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2021
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 058441/0054 →
CHANGE OF ADDRESS Recorded Nov 30, 2018
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 047688/0784 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2017
From: TAKECHI, KENSUKE
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 042056/0246 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2017
From: KIM, BYOUNGSU; KENIS, PAUL J.A.
To: THE BOARD OF TRUSTEES OF THE UNIVERSITY OF ILLINOIS
Reel/Frame 042056/0261 →
Continuity (1)
Related Publication 20180301776A1 · Oct 18, 2018