IP Library Granted Patent US 10,284,132
Granted Patent B2
US 10,284,132 · App. 15/487,027 · Granted May 7, 2019

Driver for high-frequency switching voltage converters

Inventors: Joseph G. Marcinkiewicz (St. Peters, MO); Kraig Bockhorst (Lake St. Louis, MO)
Assignee: Emerson Climate Technologies, Inc.
H02P27/08F04B13/00F04B17/03F04B35/04F04B49/06F04B49/10F04B49/20F04C28/28F04C29/0085F25B31/02F25B49/025H02M1/42H02M1/4225H02M1/44H02P23/26H02P27/06F04C18/0215F04C2240/40F25B2600/021F25B2700/21152H02M1/4208H02M2001/344Y02B30/741Y02B70/126
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Quick Facts
Patent No.
US 10,284,132
App. No.
15/487,027
Granted
May 7, 2019
Kind
B2
Abstract

A drive includes: an inverter power circuit that applies power to an electric motor of a compressor from a direct current (DC) voltage bus; and a power factor correction (PFC) circuit that outputs power to the DC voltage bus based on input alternating current (AC) power. The PFC circuit includes: (i) a switch; (ii) a driver that connects a control terminal of the switch to a first reference potential when a control signal is in a first state and that connects the control terminal of the switch to a second reference potential when the control signal is in a second state; and (iii) an inductor that charges and discharges based on switching of the switch. The drive also includes a control module that generates the control signal based on a measured current through the inductor and a predetermined current through the inductor.

Claims (38)

1. A drive for an electric motor of a compressor, the drive comprising:

an inverter power circuit that applies power to an electric motor of a compressor from a direct current (DC) voltage bus;

a power factor correction (PFC) circuit that outputs power to the DC voltage bus based on input alternating current (AC) power, the PFC circuit including:

(i) a switch;

(ii) a driver that connects a control terminal of the switch to a first reference potential when a control signal is in a first state and that connects the control terminal of the switch to a second reference potential when the control signal is in a second state, wherein the first reference potential is one of greater than and less than the second reference potential,

wherein the switch operates in an open state when the first reference potential is connected to the control terminal and operates in a closed state when the second reference potential is connected to the control terminal; and

(iii) an inductor that charges and discharges based on switching of the switch; and

a control module that generates the control signal based on a measured current through the inductor and a predetermined current through the inductor,

wherein the control module transitions the control signal to the first state when the measured current through the inductor is greater than the predetermined current through the inductor.

2. The drive of claim 1 , wherein the control module maintains the control signal in the first state for a predetermined period after transitioning the control signal to the first state.

3. The drive of claim 1 wherein the PFC circuit further includes a clamp switch that selectively connects the control terminal of the switch to the first reference potential.

4. The drive of claim 3 wherein the clamp switch connects the control terminal of the switch to the first reference potential when a second control signal is in a first state,

wherein the control module sets the second control signal to the first state while the control signal is in the first state.

5. The drive of claim 4 wherein the clamp switch creates an open circuit between the control terminal of the switch and the first reference potential when the second control signal is in a second state.

6. The drive of claim 1 wherein the driver switches the switch between the open and closed states at a frequency of at least 50 Kilohertz (KHz).

7. The drive of claim 1 wherein the PFC circuit further includes a snubber circuit connected in parallel with the switch.

8. The drive of claim 1 , wherein the PFC circuit further includes a damping circuit connected between the control terminal of the switch and the first reference potential.

9. The drive of claim 1 wherein the first reference potential is a ground potential.

10. A method, comprising:

by an inverter power circuit, applying power to an electric motor of a compressor from a direct current (DC) voltage bus;

by a power factor correction (PFC) circuit, providing power to the DC voltage bus based on input alternating current (AC) power, the providing power including:

by a driver of the PFC circuit, connecting a control terminal of a switch of the PFC circuit to a first reference potential when a control signal is in a first state; and

by the driver of the PFC circuit, connecting the control terminal of the switch of the PFC circuit to a second reference potential when the control signal is in a second state,

wherein the first reference potential is one of greater than and less than the second reference potential,

wherein the switch operates in an open state when the first reference potential is connected to the control terminal and operates in a closed state when the second reference potential is connected to the control terminal, and

wherein an inductor of the PFC circuit charges and discharges based on switching of the switch; and

generating the control signal based on a measured current through the inductor and a predetermined current through the inductor,

wherein generating the control signal includes transitioning the control signal to the first state when the measured current through the inductor is greater than the predetermined current through the inductor.

11. The method of claim 10 , wherein generating the control signal further includes maintaining the control signal in the first state for a predetermined period after transitioning the control signal to the first state.

12. The method of claim 10 further comprising selectively switching a clamp switch of the PFC circuit thereby selectively connecting the control terminal of the switch to the first reference potential.

13. The method of claim 12 wherein:

selectively switching the clamp switch of the PFC circuit includes switching the clamp switch of the PFC circuit to connect the control terminal of the switch to the first reference potential when a second control signal is in a first state; and

the method further includes setting the second control signal to the first state while the control signal is in the first state.

14. The method of claim 13 wherein selectively switching the clamp switch of the PFC circuit thereby creating an open circuit between the control terminal of the switch and the first reference potential when the second control signal is in a second state.

15. The method of claim 10 wherein generating the control signal includes transitioning the control signal between the first and second states at a frequency of at least 50 Kilohertz (KHz).

16. The method of claim 10 wherein the first reference potential is a ground potential.

17. The method of claim 10 wherein the first reference potential is a negative potential.

18. The method of claim 10 wherein the second reference potential is a positive potential.

Assignments (7)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2018
From: EMERSON ELECTRIC CO.
To: EMERSON CLIMATE TECHNOLOGIES, INC.
Reel/Frame 044852/0126 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2017
From: GREEN, CHARLES E.; MARCINKIEWICZ, JOSEPH G.; BOCKHORST, KRAIG
To: EMERSON ELECTRIC CO.
Reel/Frame 043334/0961 →
Continuity (4)
Provisional Application 62323607 · Apr 15, 2016
Provisional Application 62323563 · Apr 15, 2016
Provisional Application 62323532 · Apr 15, 2016
Related Publication 20170302212A1 · Oct 19, 2017