IP Library Granted Patent US 10,020,711
Granted Patent B2
US 10,020,711 · App. 15/487,656 · Granted Jul 10, 2018

System for fueling electric powered hydraulic fracturing equipment with multiple fuel sources

Inventors: Jared Oehring (Houston, TX); Brandon N. Hinderliter (Houston, TX)
Assignee: U.S. Well Services, LLC
H02K7/1823E21B43/26F02B43/08F02B43/10F02B63/04F02M37/22F04B17/03F04B35/04F04B47/02F04B49/20H02K7/1815H02P21/00H02P29/024F02B2043/103
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Quick Facts
Patent No.
US 10,020,711
App. No.
15/487,656
Granted
Jul 10, 2018
Kind
B2
Abstract

A hydraulic fracturing system for fracturing a subterranean formation is disclosed. In an embodiment, the system can include a plurality of electric pumps fluidly connected to a well associated with the subterranean formation and powered by at least one electric motor, and configured to pump fluid into a wellbore associated with the well at a high pressure; at least one generator electrically coupled to the plurality of electric pumps so as to generate electricity for use by the plurality of electric pumps; a gas compression system fluidly coupled to the at least one generator so as to provide fuel for use by the at least one generator; and a combustible fuel vaporization system gaseously coupled to the gas compression system so as to provide at least one of vaporized fuel or gasified fuel, or a combination thereof, to the gas compression system.

Claims (40)

1. A hydraulic fracturing system for fracturing a subterranean formation comprising:

a plurality of electric pumps fluidly connected to a well associated with the subterranean formation and powered by at least one electric motor, and configured to pump fluid into a wellbore associated with the well at a high pressure so that the fluid passes from the wellbore into the subterranean formation and fractures the subterranean formation;

at least one generator electrically coupled to the plurality of electric pumps so as to generate electricity for use by the plurality of electric pumps;

a gas compression system fluidly coupled to the at least one generator so as to provide fuel for use by the at least one generator;

an inert gas source providing an inert gas to regulate the fuel provided to the at least one generator; and

a combustible fuel vaporization system gaseously coupled to the gas compression system so as to provide at least one of vaporized fuel or gasified fuel, or a combination thereof, to the gas compression system.

2. The system of claim 1 , further comprising at least one of:

a liquid fuel source; or

a solid fuel source,

wherein each of the liquid fuel source and the solid fuel source are configured to supply fuel to the combustible fuel vaporization system.

3. The system of claim 2 , wherein each of the liquid fuel source and the solid fuel source comprise at least one of a hydrogen-based, hydrocarbon-based, or alcohol-based fuel source, or any combination thereof.

4. The system of claim 3 , wherein the liquid fuel source comprises any of a kerosene, methanol, No. 2 fuel oil, hydrogen, liquefied natural gas (LNG), substitute natural gas (SNG), liquid hydrocarbon, or ammonia fuel source, or any combination thereof.

5. The system of claim 3 , wherein the solid fuel source comprises any of a wood gas or coal gas fuel source, or a combination thereof.

6. The system of claim 2 , wherein the inert gas is provided to regulate the liquid fuel source or the solid fuel source prior to providing fuel for use by the at least one generator.

7. The system of claim 6 , wherein the inert gas source comprises at least one of an oxygen-lean or a nitrogen-rich inert gas source, or a combination thereof.

8. The system of claim 2 , further comprising:

at least one filter configured to filter at least one of particulates, water, or condensate, or a combination thereof, from at least one of the liquid fuel source and the solid fuel source.

9. The system of claim 1 , further comprising:

a vaporized gas heating system in gaseous communication with the combustible fuel vaporization system so as to prevent the vaporized gas from cooling to below a condensation point associated with the vaporized gas.

10. The system of claim 9 , wherein the vaporized gas heating system is powered by the at least one generator.

11. The system of claim 1 , further comprising:

a variable frequency drive connected to the at least one electric motor to control the speed of the at least one electric motor, wherein the variable frequency drive frequently performs electric motor diagnostics to prevent damage to the at least one electric motor.

12. The system of claim 1 , wherein the at least one generator comprises one of a turbine generator or a reciprocating engine generator, or a combination thereof.

13. A hydraulic fracturing system for fracturing a subterranean formation comprising:

a plurality of electric pumps fluidly connected to a well associated with the subterranean formation and powered by at least one electric motor, and configured to pump fluid into a wellbore associated with the well at a high pressure so that the fluid passes from the wellbore into the subterranean formation and fractures the subterranean formation;

at least one turbine generator electrically coupled to the plurality of electric pumps so as to generate electricity for use by the plurality of electric pumps;

a gas compression system fluidly coupled to the at least one turbine generator so as to provide fuel for use by the at least one turbine generator;

a combustible fuel vaporization system gaseously coupled to the gas compression system so as to provide at least one of vaporized fuel or gasified fuel, or a combination thereof, to the gas compression system; and

a variable frequency drive connected to the at least one electric motor to control the speed of the at least one electric motor, wherein the variable frequency drive frequently performs electric motor diagnostics to prevent damage to the at least one electric motor.

14. The system of claim 13 , further comprising at least one of:

a liquid fuel source; or

a solid fuel source,

wherein each of the liquid fuel source and the solid fuel source are configured to supply fuel to the combustible fuel vaporization system.

15. The system of claim 14 , wherein each of the liquid fuel source and the solid fuel source comprise at least one of a hydrogen-based, hydrocarbon-based, or alcohol-based fuel source, or any combination thereof.

16. The system of claim 15 , wherein the liquid fuel source comprises any of a kerosene, methanol, No. 2 fuel oil, hydrogen, liquefied natural gas (LNG), substitute natural gas (SNG), liquid hydrocarbon, or ammonia fuel source, or any combination thereof.

17. The system of claim 15 , wherein the solid fuel source comprises any of a wood gas or coal gas fuel source, or a combination thereof.

18. The system of claim 14 , further comprising an inert gas source, wherein an inert gas is provided to regulate the liquid fuel source or the solid fuel source prior to providing fuel for use by the at least one turbine generator.

19. The system of claim 18 , wherein the inert gas source comprises at least one of an oxygen-lean or a nitrogen-rich inert gas source, or a combination thereof.

20. The system of claim 14 , further comprising:

at least one filter configured to filter at least one of particulates, water, or condensate, or a combination thereof, from at least one of the liquid fuel source and the solid fuel source.

Assignments (15)
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jan 3, 2024
From: FTS INTERNATIONAL SERVICES, LLC; U.S. WELL SERVICES, LLC; PROFRAC SERVICES, LLC; U.S. WELL SERVICES HOLDINGS, LLC; BEST PUMP AND FLOW, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 066186/0752 →
RELEASE OF SECURITY INTEREST Recorded Dec 21, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
To: U.S. WELL SERVICES, LLC
Reel/Frame 066091/0133 →
SECURITY INTEREST Recorded Dec 16, 2022
From: U.S. WELL SERVICE HOLDINGS, LLC; USWS HOLDINGS LLC; U.S. WELL SERVICES, LLC; USWS FLEET 10, LLC; USWS FLEET 11, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 062142/0927 →
SECURITY INTEREST Recorded Nov 2, 2022
From: U.S. WELL SERVICES, LLC
To: PIPER SANDLER FINANCE LLC
Reel/Frame 061875/0001 →
RELEASE OF SECURITY INTEREST AT REEL/FRAME NO. 49111/0583 Recorded Nov 2, 2022
From: BANK OF AMERICA, N.A.
To: U.S. WELL SERVICES, LLC
Reel/Frame 061875/0260 →
RELEASE OF SECURITY INTEREST AT REEL/FRAME NO. 49107/0392 Recorded Nov 1, 2022
From: CLMG CORP.
To: U.S. WELL SERVICES, LLC
Reel/Frame 061835/0778 →
SECURITY INTEREST Recorded Jun 30, 2021
From: U.S. WELL SERVICES, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 057434/0429 →
SECURITY INTEREST Recorded May 8, 2019
From: U.S. WELL SERVICES, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049111/0583 →
TERMINATION AND RELEASE OF PATENT SECURITY AGREEMENT RECORDED AT REEL 048818/FRAME 0520 Recorded May 7, 2019
From: U.S. BANK NATIONAL ASSOCIATION
To: U.S. WELL SERVICES, LLC
Reel/Frame 049109/0610 →
TERMINATION AND RELEASE OF PATENT SECURITY AGREEMENT RECORDED AT REEL 048041/FRAME 0605 Recorded May 7, 2019
From: PIPER JAFFRAY FINANCE, LLC
To: U.S. WELL SERVICES, LLC
Reel/Frame 049110/0319 →
SECURITY INTEREST Recorded May 7, 2019
From: U.S. WELL SERVICES, LLC
To: CLMG CORP.
Reel/Frame 049107/0392 →
SECURITY INTEREST Recorded Apr 8, 2019
From: U.S. WELL SERVICES, LLC
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 048818/0520 →
SECURITY INTEREST Recorded Jan 9, 2019
From: U.S. WELL SERVICES, LLC
To: PIPER JAFFRAY FINANCE, LLC
Reel/Frame 048041/0605 →
SECURITY INTEREST Recorded Jan 8, 2019
From: U.S. WELL SERVICES, LLC
To: U.S. BANK NATIONAL ASSOCIATION, AS ADMINSTRATIVE AGENT
Reel/Frame 049342/0819 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2017
From: OEHRING, JARED; HINDERLITER, BRANDON N.
To: US WELL SERVICES LLC
Reel/Frame 042068/0130 →
Continuity (5)
Continuation In Part 15235788 · Aug 12, 2016
Continuation In Part 15202085 · Jul 5, 2016
Continuation 13679689 · Nov 16, 2012
Provisional Application 62323303 · Apr 15, 2016
Related Publication 20170218727A1 · Aug 3, 2017
Cited By (50)
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