IP Library Granted Patent US 10,847,738
Granted Patent B2
US 10,847,738 · App. 15/487,988 · Granted Nov 24, 2020

Nanocomposite coatings for perovskite solar cells and methods of making the same

Inventors: Kai Zhu (Littleton, CO); Zhiwen Ma (Golden, CO); John Mehmet Dagdelen (Alameda, CA)
Assignee: Alliance for Sustainable Energy, LLC
H01L51/448H01L51/4226H01G9/2077H01L2251/306Y02E10/549
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Quick Facts
Patent No.
US 10,847,738
App. No.
15/487,988
Granted
Nov 24, 2020
Kind
B2
Abstract

An aspect of the present disclosure is a method that includes, in a first mixture that includes a metal alkoxide and water, reacting at least a portion of the metal alkoxide and at least a portion of the water to form a second mixture that includes a solid metal oxide phase dispersed in the second mixture, applying the second mixture onto a surface of a device that includes an intervening layer adjacent to a perovskite layer such that the intervening layer is between the second mixture and perovskite layer, and treating the second mixture, such that the solid metal oxide phase is transformed to a first solid metal oxide layer such that the intervening layer is positioned between the first solid metal oxide layer and the perovskite layer.

Claims (30)

1. A method comprising:

in a first mixture comprising a metal alkoxide and water, reacting at least a portion of the metal alkoxide and at least a portion of the water to form a second mixture comprising a solid metal oxide phase;

applying the second mixture onto a surface of a device comprising an intervening layer adjacent to a photovoltaic perovskite layer such that the intervening layer is between the second mixture and the photovoltaic perovskite layer; and

treating the second mixture, such that the solid metal oxide phase is transformed to a first solid metal oxide layer such that the intervening layer is positioned between the first solid metal oxide layer and the photovoltaic perovskite layer, wherein:

the photovoltaic perovskite layer comprises an organic cation.

2. The method of claim 1 , wherein:

the metal alkoxide comprises Si(OR) 4 , and

the R group comprises at least one of an alkyl group or a polymeric group.

3. The method of claim 2 , wherein the polymeric group comprises at least one of a polystyrene group, a polyamide group, a poly(ethyleneimine) group, an epoxy group, a poly(ethylene oxide) group, a poly(oxypropylene) group, a poly(arylene ether phosphine oxide) group, a poly(arylene ether sulfone) group, a cellulose acetate group, a polyacrylic group, a polyacrylonitrile group, or a polybutadiene group.

4. The method of claim 2 , wherein the first solid metal oxide phase comprises a first network of interconnected silicon atoms comprising at least one of SiO 2 , SiO 1.5 OH, SiO(OH) 2 , SiO 0.5 (OH) 3 , SiO 1.5 R, SiOR 2 , SiO 0.5 R 3 , SiO 0.5 (OH)R 2 , SiO 0.5 (OH) 2 R, or SiO(OH)R and a first amount of unreacted Si(OR) 4 .

5. The method of claim 4 , wherein the first solid metal oxide layer comprises a second network of interconnected silicon atoms comprising at least one of SiO 2 , SiO 1.5 OH, SiO(OH) 2 , SiO 0.5 (OH) 3 , SiO 1.5 R, SiOR 2 , SiO 0.5 R 3 , SiO 0.5 (OH)R 2 , SiO 0.5 (OH) 2 R, or SiO(OH)R and a second amount of unreacted Si(OR) 4 that is less than the first amount.

6. The method of claim 1 , wherein the first mixture further comprises an alcohol.

7. The method of claim 5 , wherein:

the first mixture further comprises R′[Si(OR) 3 ] x where x is an integer value between 1 and 10 inclusively, and

the R′ group comprises an organic group.

8. The method of claim 7 , wherein the organic group comprises at least one of an alkane group, an alkene group, or an aromatic group.

9. The method of claim 7 , wherein the first network further comprises at least one of SiO 1.5 R′ 0.5 , SiOR′, SiO 0.5 R′ 1.5 , SiO(OH)R′ 0.5 , SiO 0.5 (OH)R′, or Si(OH)R′ 1.5 .

10. The method of claim 9 , wherein the second network further comprises at least one of SiO 1.5 R′ 0.5 , SiOR′, SiO 0.5 R′ 1.5 , SiO(OH)R′ 0.5 , SiO 0.5 (OH)R′, or Si(OH)R′ 1.5 .

11. The method of claim 1 , wherein the reacting is performed at a temperature between 25° C. and 95° C.

12. The method of claim 1 , wherein the applying is performed by at least one of dip coating, curtain coating, or spin coating.

13. The method of claim 1 , wherein the intervening layer comprises a second solid metal oxide layer.

14. The method of claim 13 , wherein the second solid metal oxide layer is substantially transparent to sunlight.

15. The method of claim 14 , wherein the second solid metal oxide layer comprises nickel oxide.

16. The method of claim 13 , wherein the second solid metal oxide layer has a thickness between 10 Å and 500 Å.

17. The method of claim 1 , wherein the perovskite comprises ABX 3 , where X comprises an anion, A comprises the organic cation, and B comprises a second cation.

18. The method of claim 13 , further comprising prior to the applying, depositing the second solid metal oxide layer onto the perovskite layer.

19. The method of claim 18 , wherein the depositing is performed by atomic layer deposition.

20. The method of claim 18 , further comprising prior to the depositing, forming the perovskite layer.

21. The method of claim 20 , wherein the forming is performed by at least one of a solution method or a vapor phase method.

22. The method of claim 1 , wherein the treating comprises at least one of heating the second mixture or exposing the second mixture to a gas.

Assignments (4)
CHANGE OF NAME Recorded Dec 16, 2025
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ALLIANCE FOR ENERGY INNOVATION, LLC
Reel/Frame 073993/0276 →
CONFIRMATORY LICENSE Recorded Nov 22, 2019
From: NATIONAL RENEWABLE ENERGY LABORATORY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 051097/0491 →
CONFIRMATORY LICENSE Recorded May 17, 2017
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 042523/0628 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 14, 2017
From: DAGDELEN, JOHN MEHMET; MA, ZHIWEN; ZHU, KAI
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 042012/0406 →
Continuity (2)
Provisional Application 62322972 · Apr 15, 2016
Related Publication 20170301480A1 · Oct 19, 2017