Contacts for solar cells
View Patent ↗A method of fabricating a solar cell is disclosed. The method can include forming a dielectric region on a surface of a solar cell structure and forming a metal layer on the dielectric layer. The method can also include configuring a laser beam with a particular shape and directing the laser beam with the particular shape on the metal layer, where the particular shape allows a contact to be formed between the metal layer and the solar cell structure.
1. A solar cell, comprising:
a silicon substrate having a back surface opposite a light-receiving surface;
an N-type doped region in the silicon substrate and proximate the back surface of the silicon substrate;
a dielectric layer directly on the back surface of the silicon substrate, the dielectric layer having a dissociated region therein, the dissociated region continuous from a top surface of the dielectric layer through to a bottom surface of the dielectric layer, and the dissociated region in contact with the N-type doped region in the silicon substrate, wherein the dissociated region comprises dissociated material of the dielectric layer; and
a plurality of metal layers directly on the dielectric layer, each of the plurality of metal layers physically separated from one another, wherein one of the plurality of metal layers is in contact with the dissociated region of the dielectric layer.
2. The solar cell of claim 1 , wherein the plurality of metal layers is selected from the group consisting of copper, tin, aluminum, silver, gold, chromium, iron, nickel, zinc, ruthenium, palladium and platinum.
3. The solar cell of claim 1 , wherein the dielectric layer comprises a material selected from the group consisting of silicon nitride, silicon oxide, silicon oxynitride, aluminum oxide, amorphous silicon and polysilicon.
4. The solar cell of claim 1 , wherein the dissociated region provides an ohmic contact between the one of the plurality of metal layers and the N-type doped region in the silicon substrate.
5. The solar cell of claim 1 , wherein the dissociated region mechanically couples the one of the plurality of metal layers and the silicon substrate.
6. The solar cell of claim 1 , wherein the dissociated region provides an ohmic contact between the one of the plurality of metal layers and the N-type doped region in the silicon substrate and mechanically couples the one of the plurality of metal layers and the silicon substrate.
7. The solar cell of claim 1 , wherein the dissociated region is a melted amorphous silicon region.
8. A solar cell, comprising:
a silicon substrate having a back surface opposite a light-receiving surface;
a P-type doped region in the silicon substrate and proximate the back surface of the silicon substrate;
a dielectric layer directly on the back surface of the silicon substrate, the dielectric layer having a dissociated region therein, the dissociated region continuous from a top surface of the dielectric layer through to a bottom surface of the dielectric layer, and the dissociated region in contact with the P-type doped region in the silicon substrate, wherein the dissociated region comprises dissociated material of the dielectric layer; and
a plurality of metal layers directly on the dielectric layer, each of the plurality of metal layers physically separated from one another, wherein one of the plurality of metal layers is in contact with the dissociated region of the dielectric layer.
9. The solar cell of claim 8 , wherein the plurality of metal layers is selected from the group consisting of copper, tin, aluminum, silver, gold, chromium, iron, nickel, zinc, ruthenium, palladium and platinum.
10. The solar cell of claim 8 , wherein the dielectric layer comprises a material selected from the group consisting of silicon nitride, silicon oxide, silicon oxynitride, aluminum oxide, amorphous silicon and polysilicon.
11. The solar cell of claim 8 , wherein the dissociated region provides an ohmic contact between the one of the plurality of metal layers and the P-type doped region in the silicon substrate.
12. The solar cell of claim 8 , wherein the dissociated region mechanically couples the one of the plurality of metal layers and the silicon substrate.
13. The solar cell of claim 8 , wherein the dissociated region provides an ohmic contact between the one of the plurality of metal layers and the P-type doped region in the silicon substrate and mechanically couples the one of the plurality of metal layers and the silicon substrate.
14. The solar cell of claim 8 , wherein the dissociated region is a melted amorphous silicon region.
15. A solar cell, comprising:
a silicon substrate having a back surface opposite a light-receiving surface;
a doped region in the silicon substrate and proximate the back surface of the silicon substrate;
an amorphous silicon layer directly on the back surface of the silicon substrate, the amorphous silicon having a melt region therein, the melt region continuous from a top surface of the amorphous silicon layer through to a bottom surface of the amorphous silicon layer, and the melt region in contact with the doped region in the silicon substrate, wherein the melt region comprises dissociated material of the amorphous silicon layer; and
a plurality of metal layers directly on the amorphous silicon layer, each of the plurality of metal layers physically separated from one another, wherein one of the plurality of metal layers is in contact with the melt region of the amorphous silicon layer.
16. The solar cell of claim 15 , wherein the plurality of metal layers is selected from the group consisting of copper, tin, aluminum, silver, gold, chromium, iron, nickel, zinc, ruthenium, palladium and platinum.
17. The solar cell of claim 15 , wherein the melt region provides an ohmic contact between the one of the plurality of metal layers and the doped region in the silicon substrate.
18. The solar cell of claim 15 , wherein the melt region mechanically couples the one of the plurality of metal layers and the silicon substrate.
19. The solar cell of claim 15 , wherein the doped region is a P-type doped region.
20. The solar cell of claim 15 , wherein the doped region is an N-type doped region.