Prefabricated wall panel for utility installation
An example apparatus is disclosed that may be a utility panel that may include an exterior panel, a plurality of studs coupled to the exterior panel, a hat channel coupled to the plurality of studs opposite the exterior panel, wherein the hat channel is perpendicular to the studs, and an interior panel coupled to the hat channel opposite the plurality of studs. An example method is disclosed for coupling a wall panel to a beam.
1. A utility panel, comprising:
an exterior panel that includes:
a core;
a first board coupled to an exterior-facing surface of the core;
a second board coupled to an interior-facing surface of the core, wherein:
the core includes a foam plastic core that has the exterior-facing surface and the interior-facing surface,
the first board includes a magnesium oxide board coupled to the exterior-facing surface of the foam plastic core, and
the second board includes a fiber cement board coupled to the interior-facing surface of the foam plastic core;
a weather resistive barrier coupled to the first board, wherein the first board is positioned between the weather resistive barrier and the core; and
a plurality of cladding panels coupled to the weather resistive barrier, wherein the weather resistive barrier is positioned between the plurality of cladding panels and the first board;
a plurality of studs coupled to the exterior panel, wherein the plurality of studs include a plurality of punched studs;
a hat channel coupled to the plurality of studs substantially opposite the exterior panel, wherein the hat channel is substantially perpendicular to the plurality of studs; and
an interior panel coupled to the hat channel opposite the plurality of studs.
2. The utility panel of claim 1 , wherein the exterior panel includes an embedded spline that runs horizontally for a width of the exterior panel, and wherein the embedded spline is configured to couple the exterior panel to the plurality of studs.
3. The utility panel of claim 1 , wherein the interior panel includes an embedded spline that runs horizontally for a width of the interior panel, and wherein the embedded spline is configured to couple the interior panel to the hat channel.
4. The utility panel of claim 1 , further comprising:
a pipe that runs between and parallel to the plurality of studs, wherein the pipe is enclosed in a foam carrier, and wherein the foam carrier extends between two adjacent studs of the plurality of studs and for a length of the utility panel.
5. The utility panel of claim 1 , wherein:
the hat channel includes a first hat channel,
the utility panel includes a second hat channel positioned between the plurality of cladding panels and the first board,
the second hat channel runs along a vertical length of the exterior panel, and
the plurality of cladding panels are coupled to the weather resistive barrier by the second hat channel that runs along the vertical length of the exterior panel.
6. The utility panel of claim 1 , wherein the plurality of cladding panels are effective to act as a rain shield.
7. The utility panel of claim 1 , wherein the interior panel comprises:
a fiber cement board coupled to the hat channel; and
a magnesium oxide board coupled to the fiber cement board opposite the hat channel.
8. The utility panel of claim 7 , wherein the interior panel further comprises an interior finish applied to an interior-facing surface of the magnesium oxide board.
9. The utility panel of claim 1 , wherein the hat channel is configured to route an electrical cable through the utility panel.
10. The utility panel of claim 1 , wherein the utility panel spans two or more stories of a multi-story building.
11. The utility panel of claim 1 , wherein the exterior panel is configured to form a tab along a first vertical edge of the utility panel and a slot on a second vertical edge of the utility panel, wherein the tab is configured to fit into a slot of a second utility panel, and wherein the slot on the second vertical edge of the utility panel is configured to accept a tab of a third utility panel.
12. A utility panel, comprising:
an exterior panel that includes:
a foam core;
a magnesium oxide board coupled to an exterior-facing surface of the foam core;
a fiber cement board coupled to an interior-facing surface of the foam core;
a weather resistive barrier coupled to the magnesium oxide board, wherein the magnesium oxide board is positioned between the weather resistive barrier and the foam core; and
a plurality of cladding panels coupled to the weather resistive barrier, wherein the weather resistive barrier is positioned between the plurality of cladding panels and the magnesium oxide board;
a plurality of studs coupled to the exterior panel;
a hat channel coupled to the plurality of studs, wherein the hat channel is substantially perpendicular to the plurality of studs; and
an interior panel coupled to the hat channel, wherein the hat channel is positioned between the plurality of studs and the interior panel.