Hybrid power module
View Patent ↗A hybrid power module efficiently delivers both hydraulic power and electric power. The hybrid power module may regenerate and store energy for later use. The module includes and engine and an electric motor for driving a hydraulic pump. The electric motor is operable as a starter motor for the engine and as an assist motor cooperating with the engine to power the hydraulic pump to improve dynamic response of the hydraulic pump. The module also includes an electric power source which may have an energy storage unit, and the electric motor may be operated as an electric generator providing electric energy to the energy storage unit.
1. A hybrid power module comprising:
an electric motor having a drive shaft;
an engine having an output shaft;
a hydraulic pump directly driven by the drive shaft;
an over-running clutch coupling the engine output shaft to the drive shaft, wherein the clutch passively allows the drive shaft to rotate at a greater rotational speed than the engine output shaft;
an electric power source; and
a master controller connected to the electric motor, the engine, the hydraulic pump, and the electric power source.
2. The hybrid power module according to claim 1 , wherein the hybrid power module has a starter mode in which the electric motor is operable as a starter motor for starting the engine, and an assist mode wherein the electric motor is operable to assist the engine in powering rotation of the drive shaft.
3. The hybrid power module according to claim 2 , wherein the hybrid power module further has a regeneration mode in which the electric motor functions as an electric generator, whereby kinetic energy of the engine output shaft is converted to electric power.
4. The hybrid power module according to claim 3 , wherein the electric power source comprises an energy storage unit configured to accept and store energy, and the electric power generated by the electric motor functioning as an electric generator is stored by the energy storage unit.
5. The hybrid power module according to claim 4 , wherein the energy storage unit is a hybrid energy storage unit including at least one battery cell and at least one ultra-capacitor.
6. A hybrid power module comprising:
an electric motor having a drive shaft;
an engine having an output shaft;
a hydraulic pump having a driven shaft;
a differential gear assembly connecting engine output shaft, the electric motor drive shaft, and the driven shaft of the hydraulic pump to one another;
an electric power source; and
a master controller connected to the electric motor, the engine, the hydraulic pump, and the electric power source.
7. The hybrid power module according to claim 6 , wherein the hybrid power module has a starter mode in which the electric motor is operable as a starter motor for starting the engine, and an assist mode wherein the electric motor is operable to assist the engine in powering rotation of the driven shaft of the hydraulic pump.
8. The hybrid power module according to claim 7 , wherein the hybrid power module further has a regeneration mode in which the electric motor functions as an electric generator, whereby kinetic energy of the engine output shaft is converted to electric power.
9. The hybrid power module according to claim 8 , wherein the electric power source comprises an energy storage unit configured to accept and store energy, and the electric motor is selectively operable as an electric generator providing electrical energy stored by the energy storage unit.
10. The hybrid power module according to claim 9 , wherein the energy storage unit is a hybrid energy storage unit including at least one battery cell and at least one ultra-capacitor.
11. The hybrid energy module according to claim 6 , further comprising a brake associated with the drive shaft of the electric motor.