IP Library Granted Patent US 10,815,555
Granted Patent B2
US 10,815,555 · App. 15/515,651 · Granted Oct 27, 2020

Heat-resistant, austenitic cast steel having excellent thermal fatigue properties, and exhaust member made thereof

Inventors: Hirofumi Kimura (Moka, JP); Tomonori Namito (Moka, JP); Susumu Katsuragi (Moka, JP); Junji Hayakawa (Miyako-gun, JP)
Assignee: HITACHI METALS, LTD.
C22C38/60C22C38/00C22C38/001C22C38/002C22C38/02C22C38/04C22C38/48C22C38/50
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Quick Facts
Patent No.
US 10,815,555
App. No.
15/515,651
Granted
Oct 27, 2020
Kind
B2
Abstract

A heat-resistant, austenitic cast steel having excellent thermal fatigue properties, comprising by mass 0.3-0.6% of C, 0.5-3% of Si, 0.5-2% of Mn, 15-30% of Cr, 6-30% of Ni, 0.6-5% of Nb, 0.01-0.5% of N, and 0.01-0.5% of S, C/N being 4-7, and the balance being Fe and inevitable impurities; and a ratio A/B of a Cr-carbide-forming index A to a Nb-carbide-forming index B being 0.6-1.7, wherein A and B are expressed by the formula (1) of A=8.5C−Nb+0.05Cr+0.65Ni−5, and the formula (2) of B=7.8Nb.

Claims (43)

1. A heat-resistant, austenitic cast steel having excellent thermal fatigue properties, consisting of by mass

0.3-0.6% of C,

0.5-3% of Si,

0.5-2% of Mn,

15-30% of Cr,

6-30% of Ni,

0.6-5% of Nb,

0.01-0.5% of N, and

0.05-0.5% of S,

an amount ratio C/N of C to N being 4-7,

the balance being Fe and inevitable impurities, and

a ratio AB of a Cr-carbide-forming index A to a Nb-carbide-forming index B expressed

by the following formulae (1) and (2):

A=8.5C−Nb+0.05Cr+0.65Ni−5  (1), and

B=7.8Nb  (2),

wherein the symbol of an element in each formula represents its content (% by mass), being 0.6-1.7.

2. A heat-resistant, austenitic cast steel having excellent thermal fatigue properties, consisting of by mass

0.3-0.6% of C,

0.5-3% of Si,

0.5-2% of Mn,

15-30% of Cr,

6-30% of Ni,

0.6-5% of Nb,

0.005-0.5% of Zr,

0.01-0.5% of N, and

0.05-0.5% of S,

an amount ratio C/N of C to N being 4-7,

the balance being Fe and inevitable impurities, and

a ratio AB of a Cr-carbide-forming index A to a Nb-carbide-forming index B expressed by the following formulae (1) and (2):

A=8.5C−Nb+0.05Cr+0.65Ni−5  (1), and

B=7.8Nb  (2),

wherein the symbol of an element in each formula represents its content (% by mass), being 0.6-1.7.

3. The heat-resistant, austenitic cast steel according to claim 2 , wherein the number of Zr nitride particles having equivalent circle diameters of 1.5 μm or more in the structure is 20-150 per a field area of 0.25 mm 2 .

4. The heat-resistant, austenitic cast steel according to claim 1 , wherein its fatigue life is 1500 cycles or more, when measured by a high-temperature, low-cycle fatigue test, which adds and removes tensile strain and compression strain under the conditions of a test temperature of 900° C., a strain amplitude of 0.5%, a strain-applying speed of 0.1%/second, and compression-keeping time 1 minute.

5. An exhaust member made of the heat-resistant, austenitic cast steel recited in claim 1 .

6. The exhaust member according to claim 5 , which is a turbine housing, an exhaust manifold, a turbine-housing-integrated exhaust manifold, a catalyst case, a catalyst-case-integrated exhaust manifold, or an exhaust outlet.

7. The heat-resistant, austenitic cast steel according to claim 1 , wherein S content is 0.1-0.5% by mass.

8. The heat-resistant, austenitic cast steel according to claim 1 , wherein an amount ratio C/N of C to N is 5-7.

9. The heat-resistant, austenitic cast steel according to claim 2 , wherein its fatigue life is 1500 cycles or more, when measured by a high-temperature, low-cycle fatigue test, which adds and removes tensile strain and compression strain under the conditions of a test temperature of 900° C., a strain amplitude of 0.5%, a strain-applying speed of 0.1%/second, and compression-keeping time 1 minute.

10. An exhaust member made of the heat-resistant, austenitic cast steel recited in claim 2 .

11. The exhaust member according to claim 10 , which is a turbine housing, an exhaust manifold, a turbine-housing-integrated exhaust manifold, a catalyst case, a catalyst-case-integrated exhaust manifold, or an exhaust outlet.

12. The heat-resistant, austenitic cast steel according to claim 2 , wherein S content is 0.1-0.5% by mass.

13. The heat-resistant, austenitic cast steel according to claim 2 , wherein an amount ratio C/N of C to N is 5-7.

Assignments (3)
CHANGE OF ADDRESS Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073917/0124 →
CHANGE OF NAME Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 073917/0160 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2017
From: KIMURA, HIROFUMI; NAMITO, TOMONORI; KATSURAGI, SUSUMU; HAYAKAWA, JUNJI
To: HITACHI METALS, LTD.
Reel/Frame 041796/0724 →
Priority Claims (1)
JP 2014-204840 · Oct 3, 2014 · national
Continuity (1)
Related Publication 20170298489A1 · Oct 19, 2017