Method for manufacturing shaft body
View Patent ↗A method for manufacturing a shaft body by welding a plurality of shaft members together and forming the shaft body, the method including: a primary tempering step of subjecting a range in at least one of the shaft members, which is in the vicinity of an end of another shaft member side adjacent thereto, to tempering before the shaft members are welded together so that a strength of an end side of a region thereof is lower than a strength at a side which is opposite to the end of the region thereof; a welding step of welding the shaft members together after the primary tempering step; and a secondary tempering step of tempering the vicinity of a weld part between the shaft members after the welding step.
1. A method for manufacturing a shaft body by welding a plurality of shaft members together and forming the shaft body, the method comprising:
a primary tempering step of tempering the plurality of shaft members before welding the plurality of shaft members together;
a welding step of welding the shaft members together after the primary tempering step to form a weld part;
a secondary tempering step of tempering the vicinity of the weld part between the shaft members after the welding step;
a pre-weld material forming step of forming pre-weld materials of the shaft members; and
a quenching step of subjecting the pre-weld materials of the shaft members to quenching after the pre-weld material forming step and before the primary tempering step, wherein
after the welding step, in a range continuing to a first end of one of the plurality of shaft members forming the weld part, a strength of the first end closer to the weld part is lower than the strength of a second end farther from the weld part with respect to the first end, and
the primary tempering step is performed by changing a tempering temperature in the range and a tempering temperature outside of the range.
2. The method for manufacturing the shaft body according to claim 1 , wherein the secondary tempering step includes heating the vicinity of the weld part using a panel heater.
3. The method for manufacturing the shaft body according to claim 1 , wherein the secondary tempering step is performed in a state in which an axis of the shaft body is parallel to a horizontal direction.
4. The method for manufacturing the shaft body according to claim 1 , wherein a rotor of a rotary machine is manufactured as the shaft body.
5. The method for manufacturing the shaft body according to claim 4 , wherein a turbine shaft is formed as the rotor,
the one shaft member includes a blade groove at which a last-stage turbine blade is installed, the last-stage turbine blade having the highest blade height than other turbine blades included in the one shaft member, and
the range is determined to include an upstream side of the blade groove at which the last-stage turbine blade is installed.
6. The method for manufacturing the shaft body according to claim 1 , wherein the one shaft member is formed of a low alloy steel, and another one of the plurality of shaft members is formed of a high Cr steel.
7. The method for manufacturing the shaft body according to claim 1 , wherein in the primary tempering step, the tempering temperature in the range is set to be 600 to 650° C.
8. The method for manufacturing the shaft body according to claim 7 , wherein in the primary tempering step, the tempering temperature outside of the range is set to be 550 to 600° C.
9. The method for manufacturing the shaft body according to claim 8 , wherein the primary tempering step is performed for 40 to 60 hours.