IP Library Granted Patent US 10,403,882
Granted Patent B2
US 10,403,882 · App. 15/518,344 · Granted Sep 3, 2019

Secondary battery-use active material, secondary battery-use electrode, secondary battery, battery pack, electric vehicle, electric power storage system, electric power tool, and electronic apparatus

Inventors: Takaaki Matsui (Fukushima, JP); Kyohei Ogawa (Fukushima, JP); Masaki Kuratsuka (Fukushima, JP)
Assignee: Murata Manufacturing Co., Ltd.
H01M4/131C01F7/043C01G53/42H01M4/364H01M4/485H01M4/505H01M4/525H01M10/0525C01P2002/74H01M10/052Y02E60/122
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Quick Facts
Patent No.
US 10,403,882
App. No.
15/518,344
Granted
Sep 3, 2019
Kind
B2
Abstract

The present invention provides a secondary battery-use active material that allows for an improvement in thermal stability after charge and discharge are repeated. The secondary battery-use active material of the present invention includes a cathode active material that includes (A) a main phase and a sub-phase, (B) the main phase containing a first lithium compound represented by Li a Ni b M c Al d O e (where M is an element such as cobalt, and 0.8<a<1.2, 0.45≤b≤1, 0≤c≤1, 0≤d≤0.2, 0<e≤1.98, (c+d)>0, and (b+c+d)≤1), and (C) the sub-phase containing a second lithium compound that contains lithium, aluminum, and oxygen as constituent elements.

Claims (72)

1. A secondary battery, comprising:

a cathode containing a cathode active material that includes (A) a main phase and a sub-phase, (B) the main phase containing a first lithium compound represented by the following formula (1), and (C) the sub-phase containing a second lithium compound that contains lithium (Li), aluminum (Al), and oxygen (O) as constituent elements, wherein the second lithium compound comprises Li 5 AlO 4 ,

wherein one or more first peaks resulting from (003) plane of the main phase and one or more second peaks resulting from the sub-phase are detected by an X-ray diffraction method, and a ratio IP of maximum intensity I2 of the second peak with respect to maximum intensity I1 of the first peak (IP=[I2/I1]×100) satisfies 0.25≤IP≤1;

an anode; and

an electrolytic solution,

Li a Ni b M c Al d O e   (1)

where M is one or more of cobalt (Co), iron (Fe), manganese (Mn), copper (Cu), zinc (Zn), chromium (Cr), vanadium (V), titanium (Ti), magnesium (Mg), and zirconium (Zr), and “a” to “e” satisfy 0.8<a<1.2, 0.45≤b≤1, 0≤c≤1, 0≤d≤0.2, 0<e≤1.98, (c+d)>0, and (b+c+d)≤1.

2. The secondary battery according to claim 1 , wherein 1.75≤e≤1.98 is satisfied.

3. The secondary battery according to claim 1 , wherein the second lithium compound further contains LiAlO 2 .

4. The secondary battery according to claim 1 , wherein an average valence V of nickel (Ni), M, and aluminum (Al) in the first lithium compound satisfies 2.5≤V≤2.9.

5. The secondary battery according to claim 1 , wherein the secondary battery is a lithium-ion secondary battery.

6. A secondary battery-use electrode, comprising:

an active material including (A) a main phase and a sub-phase, (B) the main phase containing a first lithium compound represented by the following formula (1), and (C) the sub-phase containing a second lithium compound that contains lithium (Li), aluminum (Al), and oxygen (O) as constituent elements, wherein the second lithium compound comprises Li 5 AlO 4 ,

Li a Ni b M c Al d O e   (1)

where M is one or more of cobalt (Co), iron (Fe), manganese (Mn), copper (Cu), zinc (Zn), chromium (Cr), vanadium (V), titanium (Ti), magnesium (Mg), and zirconium (Zr), and “a” to “e” satisfy 0.8<a<1.2, 0.45≤b≤1, 0≤c≤1, 0≤d≤0.2, 0<e≤1.98, (c+d)>0, and (b+c+d)≤1,

wherein one or more first peaks resulting from (003) plane of the main phase and one or more second peaks resulting from the sub-phase are detected by an X-ray diffraction method, and a ratio IP of maximum intensity I2 of the second peak with respect to maximum intensity I1 of the first peak (IP=[I2/I1]×100) satisfies 0.25≤IP≤1.

7. A secondary battery-use active material, comprising:

(A) a main phase and a sub-phase, (B) the main phase containing a first lithium compound represented by the following formula (1), and (C) the sub-phase containing a second lithium compound that contains lithium (Li), aluminum (Al), and oxygen (O) as constituent elements, wherein the second lithium compound comprises Li 5 AlO 4 ,

wherein one or more first peaks resulting from (003) plane of the main phase and one or more second peaks resulting from the sub-phase are detected by an X-ray diffraction method, and a ratio IP of maximum intensity I2 of the second peak with respect to maximum intensity I1 of the first peak (IP=[I2/I1]×100) satisfies 0.25≤IP·1

Li a Ni b M c Al d O e   (1)

where M is one or more of cobalt (Co), iron (Fe), manganese (Mn), copper (Cu), zinc (Zn), chromium (Cr), vanadium (V), titanium (Ti), magnesium (Mg), and zirconium (Zr), and “a” to “e” satisfy 0.8<a<1.2, 0.45≤b≤1, 0≤c≤1, 0≤d≤0.2, 0<e≤1.98, (c+d)>0, and (b+c+d)≤1.

8. A battery pack comprising:

a secondary battery;

a controller that controls an operation of the secondary battery; and

a switch section that switches the operation of the secondary battery in accordance with an instruction from the controller,

the secondary battery including

a cathode containing a cathode active material that includes (A) a main phase and a sub-phase, (B) the main phase containing a first lithium compound represented by the following formula (1), and (C) the sub-phase containing a second lithium compound that contains lithium (Li), aluminum (Al), and oxygen (O) as constituent elements, wherein the second lithium compound comprises Li 5 AlO 4 ,

wherein one or more first peaks resulting from (003) plane of the main phase and one or more second peaks resulting from the sub-phase are detected by an X-ray diffraction method, and a ratio IP of maximum intensity I2 of the second peak with respect to maximum intensity I1 of the first peak (IP=[I2/I1]×100) satisfies 0.25≤P≤1;

an anode; and

an electrolytic solution,

Li a Ni b M c Al d O e   (1)

where M is one or more of cobalt (Co), iron (Fe), manganese (Mn), copper (Cu), zinc (Zn), chromium (Cr), vanadium (V), titanium (Ti), magnesium (Mg), and zirconium (Zr), and “a” to “e” satisfy 0.8<a<1.2, 0.45≤b≤1, 0≤c≤1, 0≤d≤0.2, 0<e≤1.98, (c+d)>0, and (b+c+d)≤1.

9. An electric vehicle comprising:

a secondary battery;

a converter that converts electric power supplied from the secondary battery into drive power;

a drive section that operates in accordance with the drive power; and

a controller that controls an operation of the secondary battery,

the secondary battery including

a cathode containing a cathode active material that includes (A) a main phase and a sub-phase, (B) the main phase containing a first lithium compound represented by the following formula (1), and (C) the sub-phase containing a second lithium compound that contains lithium (Li), aluminum (Al), and oxygen (O) as constituent elements, wherein the second lithium compound comprises Li 5 AlO 4 ,

wherein one or more first peaks resulting from (003) plane of the main phase and one or more second peaks resulting from the sub-phase are detected by an X-ray diffraction method, and a ratio IP of maximum intensity I2 of the second peak with respect to maximum intensity I1 of the first peak (IP=[I2/I1]×100) satisfies 0.25≤IP·1;

an anode; and

an electrolytic solution,

Li a Ni b M c Al d O e   (1)

where M is one or more of cobalt (Co), iron (Fe), manganese (Mn), copper (Cu), zinc (Zn), chromium (Cr), vanadium (V), titanium (Ti), magnesium (Mg), and zirconium (Zr), and “a” to “e” satisfy 0.8<a<1.2, 0.45≤b≤1, 0≤c≤1, 0≤d≤0.2, 0<e≤1.98, (c+d)>0, and (b+c+d)≤1.

10. An electric power storage system comprising:

a secondary battery;

one or more electric devices that are supplied with electric power from the secondary battery; and

a controller that controls the supplying of the electric power from the secondary battery to the one or more electric devices,

the secondary battery including

a cathode containing a cathode active material that includes (A) a main phase and a sub-phase, (B) the main phase containing a first lithium compound represented by the following formula (1), and (C) the sub-phase containing a second lithium compound that contains lithium (Li), aluminum (Al), and oxygen (O) as constituent elements, wherein the second lithium compound comprises Li 5 AlO 4 ,

wherein one or more first peaks resulting from (003) plane of the main phase and one or more second peaks resulting from the sub-phase are detected by an X-ray diffraction method, and a ratio IP of maximum intensity I2 of the second peak with respect to maximum intensity I1 of the first peak (IP=[I2/I1]×100) satisfies 0.25≤IP≤1;

an anode; and

an electrolytic solution,

Li a Ni b M c Al d O e   (1)

where M is one or more of cobalt (Co), iron (Fe), manganese (Mn), copper (Cu), zinc (Zn), chromium (Cr), vanadium (V), titanium (Ti), magnesium (Mg), and zirconium (Zr), and “a” to “e” satisfy 0.8<a<1.2, 0.45≤b≤1, 0≤c≤1, 0≤d≤0.2, 0<e≤1.98, (c+d)>0, and (b+c+d)≤1.

11. An electric power tool comprising:

a secondary battery; and

a movable section that is supplied with electric power from the secondary battery,

the secondary battery including

a cathode containing a cathode active material that includes (A) a main phase and a sub-phase, (B) the main phase containing a first lithium compound represented by the following formula (1), and (C) the sub-phase containing a second lithium compound that contains lithium (Li), aluminum (Al), and oxygen (O) as constituent elements, wherein the second lithium compound comprises Li 5 AlO 4 ,

wherein one or more first peaks resulting from (003) plane of the main phase and one or more second peaks resulting from the sub-phase are detected by an X-ray diffraction method, and a ratio IP of maximum intensity I2 of the second peak with respect to maximum intensity I1 of the first peak (IP=[I2/I1]×100) satisfies 0.25≤IP≤1;

an anode; and

an electrolytic solution,

Li a Ni b M c Al d O e   (1)

where M is one or more of cobalt (Co), iron (Fe), manganese (Mn), copper (Cu), zinc (Zn), chromium (Cr), vanadium (V), titanium (Ti), magnesium (Mg), and zirconium (Zr), and “a” to “e” satisfy 0.8<a<1.2, 0.45≤b≤1, 0≤c≤1, 0≤d≤0.2, 0<e≤1.98, (c+d)>0, and (b+c+d)≤1.

12. An electronic apparatus comprising a secondary battery as an electric power supply source, the secondary battery including

a cathode containing a cathode active material that includes (A) a main phase and a sub-phase, (B) the main phase containing a first lithium compound represented by the following formula (1), and (C) the sub-phase containing a second lithium compound that contains lithium (Li), aluminum (Al), and oxygen (O) as constituent elements, wherein the second lithium compound comprises Li 5 AlO 4 ,

wherein one or more first peaks resulting from (003) plane of the main phase and one or more second peaks resulting from the sub-phase are detected by an X-ray diffraction method, and a ratio IP of maximum intensity I2 of the second peak with respect to maximum intensity I1 of the first peak (IP=[I2/I1]×100) satisfies 0.25≤IP≤1;

an anode; and

an electrolytic solution,

Li a Ni b M c Al d O e   (1)

where M is one or more of cobalt (Co), iron (Fe), manganese (Mn), copper (Cu), zinc (Zn), chromium (Cr), vanadium (V), titanium (Ti), magnesium (Mg), and zirconium (Zr), and “a” to “e” satisfy 0.8<a<1.2, 0.45≤b≤1, 0≤c≤1, 0≤d≤0.2, 0<e≤1.98, (c+d)>0, and (b+c+d)≤1.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: TOHOKU MURATA MANUFACTURING CO.
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2017
From: SONY CORPORATION
To: TOHOKU MURATA MANUFACTURING CO., LTD.
Reel/Frame 044894/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2017
From: MATSUI, TAKAAKI; OGAWA, KYOHEI; KURATSUKA, MASAKI
To: SONY CORPORATION
Reel/Frame 041968/0219 →
Priority Claims (1)
JP 2014-243162 · Dec 1, 2014 · national
Continuity (1)
Related Publication 20170309891A1 · Oct 26, 2017