IP Library Granted Patent US 10,286,373
Granted Patent B2
US 10,286,373 · App. 15/518,361 · Granted May 14, 2019

Methods of sulfurizing metal containing particles

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Quick Facts
Patent No.
US 10,286,373
App. No.
15/518,361
Granted
May 14, 2019
Kind
B2
Abstract

Methods of sulfurizing metal containing particles in the absence of hydrogen are described. One method includes contacting a bed of metal containing particles with a gaseous stream comprising hydrogen sulfide and inert gas under reaction conditions sufficient to produce sulfided metal containing particles. The gaseous stream is introduced into a vertical reactor at an inlet positioned at the bottom portion of the reactor and any unreacted hydrogen sulfide and inert gas is removed at an outlet positioned above the inlet. The sulfided metal containing particles can be removed from the reactor and stored.

Claims (23)

1. A method of sulfurizing a bed of metal containing particles in the absence of hydrogen gas, the method comprising:

(a) obtaining a vertical reactor comprising a bed of metal containing particles;

(b) introducing a gaseous stream comprising hydrogen sulfide and inert gas into an inlet positioned at the bottom portion of the reactor;

(c) contacting the bed of metal containing particles with the gaseous stream comprising hydrogen sulfide and inert gas under at ambient pressure to 195 kPa, and in the absence of hydrogen gas to produce sulfided metal containing particles, wherein 10% up to 90% of the bed of metal containing particles is converted into the sulfided metal containing particles;

(d) removing any unreacted hydrogen sulfide and inert gas at an outlet positioned above the inlet;

(e) removing up to 50% of the sulfided metal containing particles from the bottom portion of the reactor; and

(f) adding metal containing particles to the bed,

wherein the bed of metal containing particles remains substantially stationary during step (c), and

wherein the method is performed off-site.

2. The method of claim 1 , wherein a majority of the produced sulfided metal containing particles are positioned closer to the gas inlet when compared to the outlet of the reactor.

3. The method of claim 1 , wherein at least 2 cycles of steps (c) and (d) are performed.

4. The method of claim 1 , wherein more than 50% of the metal containing particles are converted into the sulfide metal containing particles.

5. The method of claim 1 , further comprising:

(i) discontinuing step (f);

(ii) performing step (c) and (d); and

(iii) removing substantially all of the sulfide metal containing particles from the bottom portion of the reactor, wherein 90% or more of the removed metal containing particles are converted into the sulfide metal containing particles.

6. The method of claim 1 , wherein the particles are not mixed during step (c).

7. The method of claim 1 , wherein step (c) is performed at a temperature of 250° C. or less.

8. The method of claim 1 , wherein the metal containing particles comprise a Group VIII metal or metal oxide thereof.

9. The method of claim 1 , wherein the metal containing particles comprise a Group IB metal or metal oxide thereof.

10. The method of claim 1 , wherein the metal containing particles in step (a) are particles that have not previously been sulfided, are particles that need to be re-sulfided, or are a combination thereof.

11. The method of claim 1 , wherein the gaseous stream comprises 1 to 20 vol. % of hydrogen sulfide.

12. The method of claim 1 , wherein the metal containing particles in the bed remain substantially stationary during step (c).

Assignments (4)
MERGER Recorded Jul 15, 2024
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 068321/0831 →
ABL PATENT SECURITY AGREEMENT Recorded Aug 13, 2021
From: CHEM32 LLC
To: CITIBANK, N.A., AS AGENT
Reel/Frame 057182/0543 →
TERM LOAN PATENT SECURITY AGREEMENT Recorded Jun 10, 2021
From: CHEM32 LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS AGENT
Reel/Frame 056539/0860 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2017
From: WENE, DOUGLAS G; MARKLUND, SOREN
To: CHEM32, LLC
Reel/Frame 043081/0569 →