IP Library Granted Patent US 10,300,952
Granted Patent B2
US 10,300,952 · App. 15/519,034 · Granted May 28, 2019

Impact absorbing member

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Quick Facts
Patent No.
US 10,300,952
App. No.
15/519,034
Granted
May 28, 2019
Kind
B2
Abstract

An impact absorbing member 10 able to secure absorption energy while lightening weight by absorbing the impact load applied in the axial direction by periodic buckling, wherein the impact absorbing member 10 is provided with a main body 20 comprised of metal sheet and having a polygonal shape in cross-section vertical to an axial direction and a center sheet 30 comprised of metal sheet and provided at a hollow part in the main body along the axial direction, the polygonal shape of the main body 20 includes a pair of long side ( 20 a, 20 b ) facing each other, the center sheet 30 is joined to each of the long sides ( 20 a, 20 b ) of the polygonal shape of the main body 20 , and the sheet thickness t 1 (mm) of the main body 20 and the sheet thickness t 2 (mm) of the center sheet 30 satisfy 1.3×t 1 ≤t 2.

Claims (42)

1. An impact absorbing member absorbing an impact load applied in an axial direction comprising:

a main body comprised of metal sheet and having a polygonal shape in a cross-section vertical to the axial direction; and

a center sheet comprised of metal sheet and provided in a hollow part inside the main body along the axial direction,

wherein the polygonal shape of the main body includes a pair of long sides facing each other,

the center sheet is joined to each of the long sides of the polygonal shape of the main body, and

a sheet thickness of the center sheet is greater than a sheet thickness of the main body,

wherein in the pair of the long sides, a width W 1 (mm) of the long side satisfies the following formula (2):

W 1/ t 1≥20  (2).

2. An impact absorbing member absorbing an impact load applied in an axial direction comprising:

a main body comprised of metal sheet and having a polygonal shape in a cross-section vertical to the axial direction; and

a center sheet comprised of metal sheet and provided in a hollow part inside the main body along the axial direction,

wherein the polygonal shape of the main body includes a pair of long sides facing each other,

the center sheet is joined to each of the long sides of the polygonal shape of the main body, and

a sheet thickness of the center sheet is greater than a sheet thickness of the main body, wherein

the main body is comprised of a single metal sheet,

the center sheet is joined to each of the long sides of the polygonal shape of the main body by an overlay welding, and

in the pair of the long sides, distances d 1 a (mm) and d 1 b (mm) along a width direction of the long sides satisfy the following formula (3), the distances d 1 a (mm) and d 1 b (mm) being from the middle of the sheet thickness of the center sheet at the middle position in a width direction of the center sheet to both end points of the long sides:

0.5≤ d 1 a/d 1 b≤ 2  (3).

3. An impact absorbing member absorbing an impact load applied in an axial direction comprising:

a main body comprised of metal sheet and having a polygonal shape in a cross-section vertical to the axial direction; and

a center sheet comprised of metal sheet and provided in a hollow part inside the main body along the axial direction,

wherein the polygonal shape of the main body includes a pair of long sides facing each other,

the center sheet is joined to each of the long sides of the polygonal shape of the main body, and

a sheet thickness of the center sheet is greater than a sheet thickness of the main body,

wherein

the main body is comprised of a first metal sheet forming a part of the polygonal shape and a second metal sheet forming a remainder of the polygonal shape,

the first metal sheet and the second metal sheet are joined at each of the long sides of the polygonal shape by an overlay welding together with the center sheet, and in the pair of the long sides, a distance d 3 a (mm) along a width direction of the long sides, the distance from the middle of the sheet thickness of the center sheet at the middle position in a width direction of the center sheet to an end point of the long sides in the first metal sheet, and a distance d 3 b (mm) along a width direction of the long sides, the distance from the middle of the sheet thickness of the center sheet at the middle position in a width direction of the center sheet to an end point of the long sides in the second metal sheet, satisfies the following formula (4):

0.5≤( d 3 a/t 1 a )/( d 3 b/t 1 b )≤2  (4)

where, t 1 a (mm) is a sheet thickness of the first metal sheet, and t 1 b (mm) is a sheet thickness of the second metal sheet.

4. An impact absorbing member absorbing an impact load applied in an axial direction comprising:

a main body comprised of metal sheet and having a polygonal shape in a cross-section vertical to the axial direction; and

a center sheet comprised of metal sheet and provided in a hollow part inside the main body along the axial direction,

wherein the polygonal shape of the main body includes a pair of long sides facing each other,

the center sheet is joined to each of the long sides of the polygonal shape of the main body, and

a sheet thickness of the center sheet is greater than a sheet thickness of the main body,

wherein the metal sheet forming the center sheet has a Young's modulus of 180 GPa or more.

5. The impact absorbing member according to any one of claims 1 , 2 , 3 , and 4 , wherein the sheet thickness of the main body is 2.3 mm or less.

6. The impact absorbing member according to any one of claims 1 , 2 , 3 , and 4 , wherein the sheet thickness t 1 (mm) of the main body and the sheet thickness t 2 (mm) of the center sheet satisfy the following formula (1):

1.3× t 1≤ t 2  (1).

7. The impact absorbing member according to any one of claims 1 , 2 , 3 , and 4 ,

wherein the metal sheet forming the main body is a steel sheet having a tensile strength of 780 MPa or more.

8. The impact absorbing member according to any one of claims 1 , 2 , 3 , and 4 , used for a crush box, a front side member, a rear side member, a side seal, or a floor cross member of an automobile.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2017
From: SAWA, YASUNORI; NAKAZAWA, YOSHIAKI; HAMADA, KOICHI; ITO, YASUNORI; YOSHIDA, HIROSHI
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 042027/0442 →