IP Library Granted Patent US 10,319,986
Granted Patent B2
US 10,319,986 · App. 15/525,353 · Granted Jun 11, 2019

Positive electrode for nonaqueous electrolyte secondary batteries and nonaqueous electrolyte secondary battery

Inventors: Kouhei Tuduki (Hyogo, JP); Atsushi Fukui (Hyogo, JP)
Assignee: SANYO Electric Co., Ltd.
H01M4/131H01M4/366H01M4/505H01M4/525H01M4/628H01M4/0404H01M4/1391H01M10/052H01M2004/021H01M2004/028
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Quick Facts
Patent No.
US 10,319,986
App. No.
15/525,353
Granted
Jun 11, 2019
Kind
B2
Abstract

A positive electrode for nonaqueous electrolyte secondary batteries includes a positive electrode current collector and a positive electrode mix layer, formed on the current collector, containing a positive electrode active material. The positive electrode active material mainly contains a lithium transition metal oxide in which the molar ratio of nickel (Ni) to a transition metal component is 20% or more. The positive electrode mix layer contains a plurality of pores and has a first peak of a logarithmic differential pore volume distribution (dV/dlogD) that appears in the range where the pore diameter D is less than 1 μm and a second peak of the logarithmic differential pore volume distribution (dV/dlogD) that appears in the range where the pore diameter D is 1 μm or more in a pore distribution determined by mercury intrusion porosimetry. According to this configuration, a nonaqueous electrolyte secondary battery having excellent output characteristics can be provided.

Claims (33)

1. A positive electrode for nonaqueous electrolyte secondary batteries, comprising a positive electrode current collector and a positive electrode mix layer, formed on the current collector, containing a positive electrode active material,

wherein the positive electrode active material mainly contains a lithium transition metal oxide in which the molar ratio of nickel (Ni) to a transition metal component is 20% or more and

the positive electrode mix layer contains a plurality of pores and has a first peak of a logarithmic differential pore volume distribution (dV/dlogD) that appears in the range where the pore diameter D is less than 1 μm and a second peak of the logarithmic differential pore volume distribution (dV/dlogD) that appears in the range where the pore diameter D is 5 μm or more in a pore distribution determined by mercury intrusion porosimetry,

wherein the plurality of pores corresponding to the second peak are regularly formed on a surface of the positive electrode mix layer.

2. The positive electrode for nonaqueous electrolyte secondary batteries according to claim 1 , wherein the ratio (D2/D1) of a second mode diameter D2 corresponding to the second peak to a first mode diameter D1 corresponding to the first peak is fifty times or more.

3. The positive electrode for nonaqueous electrolyte secondary batteries according to claim 1 , wherein, in the lithium transition metal oxide, the molar ratio of nickel (Ni) to the transition metal component is 35% or more.

4. The positive electrode for nonaqueous electrolyte secondary batteries according to claim 1 , wherein the maximum rate of change in cell volume of the lithium transition metal oxide at a charge cut-off potential between zero charge and 4.3 V (vs. Li/Li+) is 1.5% or less.

5. The positive electrode for nonaqueous electrolyte secondary batteries according to claim 1 , wherein the lithium transition metal oxide contains tungsten (W).

6. The positive electrode for nonaqueous electrolyte secondary batteries according to claim 1 , wherein the positive electrode mix layer contains at least one of a phosphate compound and a tungsten oxide.

7. A nonaqueous electrolyte secondary battery comprising:

the positive electrode according claim 1 ;

a negative electrode; and

a nonaqueous electrolyte.

8. The positive electrode for nonaqueous electrolyte secondary batteries according to claims 1 , wherein the second peak of the logarithmic differential pore volume distribution (dV/dlogD) appears in the range where the pore diameter D is 19 μm or more.

9. The positive electrode for nonaqueous electrolyte secondary batteries according to claims 1 , wherein the pores corresponding to the second peak are grooves.

10. The positive electrode for nonaqueous electrolyte secondary batteries according to claims 9 , wherein the grooves are formed at a substantially same interval.

11. A positive electrode for nonaqueous electrolyte secondary batteries comprising a positive electrode current collector and a positive electrode mix layer formed on the positive electrode current collector,

wherein the positive electrode mix layer includes:

a plurality of positive electrode active material particles formed on the positive electrode current collector,

a plurality of cavities, which are present between a certain particle of the positive electrode active material particles and other particles of the positive electrode active material particles contacting the certain particle, and which have a first peak of a logarithmic differential pore volume distribution (dV/dlogD) that appears in the range where a diameter D of each of the plurality of cavities is less than 1 μm and,

a plurality of pores, which have openings in a surface of the positive electrode mix layer, and which have a second peak of the logarithmic differential pore volume distribution (dV/dlogD) that appears in the range where the diameter D of each of the plurality of pores is 5 μm or more,

wherein the plurality of positive electrode active material particles mainly contains a lithium transition metal oxide in which the molar ratio of nickel (Ni) to a transition metal component is 20% or more.

12. The positive electrode for nonaqueous electrolyte secondary batteries according to claims 11 , wherein the diameter D of each of the plurality of cavities is smaller than a diameter of each of the plurality of positive electrode active material particles.

13. A positive electrode for nonaqueous electrolyte secondary batteries comprising a positive electrode current collector and a positive electrode mix layer formed on the positive electrode current collector,

wherein the positive electrode mix layer includes:

a plurality of positive electrode active material particles formed on the positive electrode current collector,

a plurality of cavities, which are present between a certain particle of the positive electrode active material particles and other particles of the positive electrode active material particles contacting the certain particle, and which have a first peak of a logarithmic differential pore volume distribution (dV/dlogD) that appears in the range where a diameter D is less than 1 μm and,

a plurality of grooves formed in the positive electrode mix layer, and which have a second peak of the logarithmic differential pore volume distribution (dV/dlogD) that appears in the range where the diameter D is 5 μm or more,

wherein the plurality of positive electrode active material particles mainly contains a lithium transition metal oxide in which the molar ratio of nickel (Ni) to a transition metal component is 20% or more.

14. The positive electrode for nonaqueous electrolyte secondary batteries according to claims 13 , the diameter D of each of the plurality of cavities is smaller than a particle diameter of each of the plurality of positive electrode active material particle.

15. The positive electrode for nonaqueous electrolyte secondary batteries according to claims 13 , wherein each of the plurality of grooves have substantially a same width.

16. The positive electrode for nonaqueous electrolyte secondary batteries according to claims 13 , wherein each of the plurality of grooves extend in substantially the same direction.

17. The positive electrode for nonaqueous electrolyte secondary batteries according to claims 13 , wherein the plurality of grooves are formed at substantially equal intervals.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 29, 2023
From: SANYO ELECTRIC CO., LTD.
To: PANASONIC ENERGY CO., LTD
Reel/Frame 064745/0391 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2017
From: TUDUKI, KOUHEI; FUKUI, ATSUSHI
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 043176/0758 →
Priority Claims (1)
JP 2014-242408 · Nov 28, 2014 · national
Continuity (1)
Related Publication 20170324080A1 · Nov 9, 2017
Cited By (1)
US 12,609,293