IP Library Granted Patent US 11,207,873
Granted Patent B2
US 11,207,873 · App. 15/527,101 · Granted Dec 28, 2021

Laminate having layer containing saponified ethylene/vinyl ester copolymer, secondary molded article thereof, and method for manufacturing bottomed container

Inventors: Kota Inoue (Osaka, JP); Ryohei Komuro (Osaka, JP)
Assignee: MITSUBISHI CHEMICAL CORPORATION
B32B27/32B29C51/082B29C51/10B29C51/14B32B27/08B32B27/28B65D1/28B65D65/40B29K2023/08B29K2023/12B29K2995/0067B29L2031/712B32B2307/7242B32B2439/02
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Quick Facts
Patent No.
US 11,207,873
App. No.
15/527,101
Granted
Dec 28, 2021
Kind
B2
Abstract

The laminate of the present invention a laminate comprising a layer comprising a saponified ethylene/vinyl ester copolymer and a layer which comprises a thermoplastic resin that is not an EVOH resin and which has been laminated to at least one surface of the layer comprising a saponified ethylene/vinyl ester copolymer via a layer comprising an adhesive resin, wherein shear viscosity ratio of the saponified ethylene/vinyl ester copolymer and the adhesive resin (saponified ethylene/vinyl ester copolymer to adhesive resin) is 0.70-1.50 at a shear rate of 0.1 [1/s] and 0.90-1.10 at a shear rate of 1.0 [1/s].

Claims (16)

1. A laminate comprising

a layer comprising a saponified ethylene/vinyl ester copolymer and

a layer which comprises a thermoplastic resin that is not a saponified ethylene/vinyl ester copolymer or a polyester resin and which has been laminated to at least one surface of the layer comprising a saponified ethylene/vinyl ester copolymer via a layer comprising an adhesive resin,

wherein shear viscosity ratio of the saponified ethylene/vinyl ester copolymer and the adhesive resin (saponified ethylene/vinyl ester copolymer to adhesive resin) is 0.70-1.50 at a shear rate of 0.1 [1/s] and 0.90-1.10 at a shear rate of 1.0 [1/s];

wherein the saponified ethylene/vinyl ester copolymer comprises:

a first EVOH resin (A1) having an ethylene content of 20-40% by mole, and

a second EVOH resin (A2) having an ethylene content of 40-60% by mole,

wherein the blending ratio between the first EVOH resin (A1) to the second EVOH resin (A2), A1/A2 (weight ratio), is 75/25 to 70/30; and

wherein the layer comprising a saponified ethylene/vinyl ester copolymer contains a zinc salt of a fatty acid having 8 or more carbon atoms in an amount by mass of 350-800 ppm in terms of the saponified ethylene/vinyl ester copolymer.

2. The laminate according to claim 1 , wherein the saponified ethylene/vinyl ester copolymer is a mixture of two or more saponified ethylene/vinyl ester copolymers which differ in the content of structural ethylene units.

3. The laminate according to claim 2 , wherein the difference in the ethylene content of the structural ethylene units (ΔEt) between the saponified ethylene/vinyl ester copolymer which is the highest in the ethylene content and the saponified ethylene/vinyl ester copolymer which is the lowest in the ethylene content, of the two or more saponified ethylene/vinyl ester copolymers, is 10-25% by mole.

4. The laminate according to claim 1 , wherein the thermoplastic resin is polypropylene.

5. A process for obtaining a bottomed container, the process comprising:

heating and softening a sheet or film of the laminate according to claim 1 ;

appressing the sheet or film to a forming die by at least one of vacuum suction and compressed air; and

obtaining a bottomed container by cooling and demolding the appressed sheet or film.

Assignments (2)
MERGER Recorded May 2, 2019
From: THE NIPPON SYNTHETIC CHEMICAL INDUSTRY CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 049110/0285 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2017
From: INOUE, KOTA; KOMURO, RYOHEI
To: THE NIPPON SYNTHETIC CHEMICAL INDUSTRY CO., LTD.
Reel/Frame 042392/0583 →