IP Library Granted Patent US 10,601,024
Granted Patent B2
US 10,601,024 · App. 15/531,517 · Granted Mar 24, 2020

Anode materials for lithium ion batteries and methods of making and using same

Inventor: Vincent J. Chevrier (St. Paul, MN)
Assignee: Johnson Matthey Public Company Limited
H01M4/02C01B32/20H01M4/134H01M4/386C01P2004/80H01M4/364H01M4/587H01M4/625H01M10/052
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,601,024
App. No.
15/531,517
Granted
Mar 24, 2020
Kind
B2
Abstract

An electrochemically active material includes, prior to incorporation in an electrochemical full cell, reversible lithium corresponding to between 4% and 50% of the reversible capacity of the electrochemically active material. The electrochemically active material has a lithium consumption rate between 0.05% and 0.2%.

Claims (32)

1. An electrochemically active material, the material comprising:

prior to incorporation in an electrochemical full cell, reversible lithium corresponding to between 4% and 50% of the reversible capacity of the electrochemically active material; and

prior to incorporation of active lithium, an irreversible capacity of less than 15%;

wherein the electrochemically active material has a lithium consumption rate between 0.02% and 0.2%; and

wherein the electrochemically active material comprises Si.

2. The electrochemically active material of claim 1 , wherein the electrochemically active material comprises Mg, Ca, Sr, Ag, Zn, B, C, Al, Sn, Pb, Sb, or Bi, or combinations thereof.

3. The electrochemically active material according to claim 1 , wherein the electrochemically active material comprises an electrochemically active phase comprising Mg, Ca, Sr, Ag, Zn, B, C, Al, Si, Sn, Pb, Sb, or Bi, or combinations thereof.

4. The electrochemically active material according to claim 3 , wherein the active phase is between 30 vol. % and 70 vol. % of the electrochemically active material, based on the total volume of the active material.

5. The electrochemically active material according to claim 3 , wherein the active phase is between 40 vol. % and 60 vol. % of the electrochemically active material, based on the total volume of the active material.

6. The electrochemically active material according to claim 3 , wherein the active phase is between 40 vol. % and 55 vol. % of the electrochemically active material, based on the total volume of the active material.

7. The electrochemically active material according to claim 3 , wherein the active phase is between 48 vol. % and 52 vol. % of the electrochemically active material, based on the total volume of the active material.

8. The electrochemically active material according to claim 3 , wherein the active phase comprises one or more grains, and wherein the grain size of the grains of the active phase is no greater than 15 nanometers.

9. The electrochemically active material according to claim 1 , wherein the electrochemically active material comprises reversible lithium corresponding to at least 10% of the reversible capacity of the electrochemically active material.

10. The electrochemically active material according to claim 1 , wherein the electrochemically active material comprises reversible lithium corresponding to less than 40% of the reversible capacity of the electrochemically active material.

11. The electrochemically active material according to claim 1 , wherein the electrochemically active material has a lithium consumption rate of greater than 0.05%.

12. The electrochemically active material according to claim 1 , wherein the electrochemically active material has a lithium consumption rate of greater than 0.10%.

13. The electrochemically active material according to claim 1 , wherein the electrochemically active material comprises an alloy having the formula: Si x M y C z , where x, y, and z represent atomic % values and a) x>2y+z; (b) x, y and z are greater than 0; and (c) M is at least iron and optionally one or more metals selected from manganese, molybdenum, niobium, tungsten, tantalum, copper, titanium, vanadium, chromium, nickel, cobalt, zirconium, yttrium, or combinations thereof.

14. An electrode composition comprising:

the electrochemically active material according to claim 1 ; and

a binder.

15. An electrode composition according to claim 14 , further comprising carbon nanotubes.

16. An electrode composition according to claim 15 , wherein the carbon nanotubes are present in the electrode composition in an amount of between 0.2 wt. % and 20 wt. %, based on the total weight of the electrode composition.

17. An electrode composition according to claim 14 , further comprising graphite.

18. A negative electrode comprising:

the electrode composition according to claim 14 ; and

a current collector.

19. An electrochemical cell comprising:

the negative electrode of claim 18 ;

a positive electrode comprising a positive electrode composition comprising lithium; and

an electrolyte comprising lithium;

wherein the electrochemical cell has not undergone an initial charge/discharge cycle.

20. An electronic device comprising the electrochemical cell according to claim 19 .

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2023
From: GELION TECHNOLOGIES PTY LTD
To: SICONA BATTERY TECHNOLOGIES PTY LTD
Reel/Frame 065735/0578 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2023
From: JOHNSON MATTHEY PLC
To: GELION TECHNOLOGIES PTY LTD
Reel/Frame 064364/0858 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2020
From: 3M INNOVATIVE PROPERTIES COMPANY; 3M COMPANY
To: JOHNSON MATTHEY PUBLIC COMPANY LIMITED
Reel/Frame 051524/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2018
From: CHEVRIER, VINCENT J
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 045553/0073 →
Continuity (2)
Provisional Application 62085920 · Dec 1, 2014
Related Publication 20180337390A1 · Nov 22, 2018