Power/fiber hybrid cable for indoor use
View Patent ↗A hybrid cable is provided that transmits both electrical power and optical signals. The hybrid cable has a transverse cross-sectional shape with multiple lobes and a generally circular outer boundary. At least some of the lobes surround and insulate the electrical conductors. The lobes surrounding the electrical conductors can be torn away from the remainder of the cable while continuing to insulate the electrical conductors.
1. A hybrid cable comprising:
a jacket defining a central passage that extends along a central longitudinal axis of the hybrid cable, the jacket having a transverse cross-sectional shape including:
a pair of first lobes aligned along a first reference line;
a pair of second lobes aligned along a second reference line, the first and second reference lines being perpendicular to one another, the first and second reference lines intersecting at the central longitudinal axis, the jacket defining a first outer dimension measured along the first reference line, the jacket defining a second outer dimension measured along the second reference line, the first and second outer dimensions having magnitudes that are equal to one another or that deviate from one another by no more than 20 percent;
at least one optical fiber that extends through the central passage;
electrical conductors that extend along the central longitudinal axis and that are positioned within the first lobes such that jacket material corresponding to the first lobes fully surrounds and electrically insulates the electrical conductors; and
the pair of first lobes being configured to be torn away from the pair of second lobes with the jacket material corresponding to the first lobes continuing to fully surround the electrical conductors after the first lobes have been torn away from the second lobes.
2. The hybrid cable of claim 1 , wherein the first and second outer dimensions have magnitudes that are equal to one another or that deviate from one another by no more than 10 percent.
3. The hybrid cable of claim 1 , wherein the first and second outer dimensions have magnitudes that are equal to one another or that deviate from one another by no more than 5 percent.
4. The hybrid cable of claim 3 , wherein the transverse cross-sectional shape of the jacket defines a circular outer boundary.
5. The hybrid cable of claim 4 , wherein the circular outer boundary defines a diameter less than 5 millimeters.
6. The hybrid cable of claim 1 , wherein the magnitudes of the first and second dimensions are each less than 4 millimeters.
7. The hybrid cable of claim 1 , wherein the magnitudes of the first and second dimensions are each no greater than 5 millimeters.
8. The hybrid cable of claim 1 , wherein the jacket material corresponding to the first lobes that continues to fully surround the electrical conductors after the first lobes have been torn away from the second lobes has a minimum thickness of at least 0.010 inches.
9. The hybrid cable of claim 1 , wherein the electrical conductors are sized from 16 to 24 AWG.
10. The hybrid cable of claim 1 , wherein the electrical conductors have diameters smaller than 16 AWG wire.
11. The hybrid cable of claim 1 , wherein the optical fiber includes a core, a cladding layer surrounding the core and a coating layer surrounding the cladding layer, the coating layer defining an outer diameter of the optical fiber, the outer diameter of the optical fiber being less than or equal to 270 microns.
12. The hybrid cable of claim 11 , wherein no buffer layer is provided between the optical fiber and the jacket.
13. The hybrid cable of claim 1 , wherein no cable reinforcing members are provided in the second lobes.
14. The hybrid cable of claim 1 , wherein cable reinforcing members are provided in the second lobes, the cable reinforcing members having lengths that extend along the central longitudinal axis of the hybrid cable.
15. The hybrid cable of claim 1 , wherein the jacket defines a plurality of outer notches that separate the first lobes from the second lobes.
16. The hybrid cable of claim 15 , wherein the notches have inner-most extents, and wherein the inner-most extents are spaced from the central passage by jacket material having a thickness in the range of 0.25 to 1.0 millimeters.