IP Library Granted Patent US 10,604,612
Granted Patent B2
US 10,604,612 · App. 15/539,204 · Granted Mar 31, 2020

Curable organopolysiloxane composition, semiconductor sealant comprising same, and semiconductor device

Inventors: Toyohiko Fujisawa (Chiba, JP); Nohno Toda (Chiba, JP); Ryosuke Yamazaki (Chiba, JP)
Assignee: Dow Toray Co., Ltd.
C08F299/08C08F283/12C08G77/20C08K5/14C08L83/04C09J151/085C08G77/12C08G77/14C08G77/16H01L33/501H01L33/56H01L33/60
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Quick Facts
Patent No.
US 10,604,612
App. No.
15/539,204
Granted
Mar 31, 2020
Kind
B2
Abstract

Disclosed is a curable organopolysiloxane composition, comprising: (A) a curing reactive organopolysiloxane component formed by curing or semi-curing and reacting at least two or more types of organopolysiloxanes in the presence of one or more types of catalysts; and (B) a peroxide. The composition is a non-fluid at 25° C., and the melt viscosity at 100° C. is 8000 Pa·s or lower. A sealing agent comprising the curable organopolysiloxane composition and a cured product of the curable organopolysiloxane composition are also disclosed, along with a method of molding a cured product and a semiconductor device comprising the cured product.

Claims (26)

1. A curable organopolysiloxane composition, comprising:

(A) a curing reactive organopolysiloxane component having at least two carbon-carbon double bonds per molecule and formed by semi-curing and reacting a resin organopolysiloxane and chain organopolysiloxane in the presence of a hydrosilylation reaction catalyst, wherein the curing reactive organopolysiloxane component comprises an organopolysiloxane in which 10 mol % or more of all silicon-atom bonded organic groups are aryl groups; and

(B) an organic peroxide selected from the group consisting of peroxyalkyls, peroxydiacyls, peroxyesters, and peroxycarbonates;

wherein the organic peroxide (B) has a 10 hour half-life temperature of 90° C. or higher;

wherein semi-curing and reacting of component (A) is carried out at a temperature of approximately 80 to 100° C.; and

wherein the composition is non-fluid at 25° C., and the melt viscosity at 100° C. is 8000 Pa·s or lower.

2. The curable organopolysiloxane composition according to claim 1 , wherein the organic peroxide (B) is a peroxyalkyl.

3. The curable organopolysiloxane composition according to claim 1 , further comprising: (C) an inorganic filler.

4. The curable organopolysiloxane composition according to claim 1 , further comprising: one or more components selected from a reaction suppressant, an adhesion imparting agent, and a heat resistance imparting agent.

5. The curable organopolysiloxane composition according to claim 1 , having a softening point within a range of 25° C. to 100° C.

6. The curable organopolysiloxane composition according to claim 1 , wherein the melt viscosity at 100° C. is 500 to 8000 Pa·s.

7. The curable organopolysiloxane composition according to claim 1 , wherein when the torque value after 180° C./3 min is 100%, the time to reach 90% is less than 2 minutes and 30 seconds.

8. The curable organopolysiloxane composition according to claim 1 , wherein a type D durometer hardness at 25° C. of a cured product obtained by curing the curable organopolysiloxane composition is 60 or higher.

9. The curable organopolysiloxane composition according to claim 1 , wherein the coefficient of linear expansion of a cured product obtained by curing the curable organopolysiloxane composition is 100 ppm/° C. or lower.

10. A cured product formed by curing the curable organopolysiloxane composition according to claim 1 .

11. A light-reflecting material for a semiconductor or optical semiconductor, said light-reflecting material comprising the cured product according to claim 10 .

12. The light-reflecting material according to claim 11 , wherein the semiconductor or optical semiconductor is a power semiconductor.

13. A semiconductor device comprising the cured product according to claim 10 .

14. The semiconductor device of claim 13 , further comprising a semiconductor element and wherein the cured product seals the semiconductor element.

15. The semiconductor device of claim 13 , further defined as an optical semiconductor device or a power semiconductor device.

16. A sealing agent for a semiconductor, said sealing agent comprising the curable organopolysiloxane composition according to claim 1 .

17. A method of molding a cured product, said method comprising:

(I) heating and melting at 100° C. or higher to fluidize the curable organopolysiloxane composition according to claim 1 to give a melted curable organopolysiloxane composition;

(II) flowing into a metal die the melted curable organopolysiloxane composition; and

(III) curing the melted curable organopolysiloxane composition in the metal die by peroxide curing at 150° C. or higher.

18. The curable organopolysiloxane composition according to claim 1 , wherein the curing reactive organopolysiloxane component comprises an organopolysiloxane in which 10 mol % or more and 47 mol % or less of all silicon-atom bonded organic groups are aryl groups.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2019
From: DOW CORNING TORAY CO., LTD.
To: DOW TORAY CO., LTD.
Reel/Frame 051322/0925 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2017
From: TODA, NOHNO; YAMAZAKI, RYOSUKE; FUJISAWA, TOYOHIKO
To: DOW CORNING TORAY CO., LTD.
Reel/Frame 042924/0529 →