IP Library Granted Patent US 10,414,910
Granted Patent B2
US 10,414,910 · App. 15/540,094 · Granted Sep 17, 2019

HDPE

Inventors: Andrey Buryak (Abu Dhabi, AE); Ashish Kumar (Abu Dhabi, AE)
Assignees: Abu Dhabi Polymers Company Limited (Borouge) LLC; Borealis AG
C08L23/06C08L23/04C08L23/0815C08F2/001C08L2207/062C08L2314/02
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Quick Facts
Patent No.
US 10,414,910
App. No.
15/540,094
Granted
Sep 17, 2019
Kind
B2
Abstract

A multimodal polyethylene copolymer comprising: (III) 35 to 55 wt % of a lower molecular weight ethylene homopolymer component having an MFR 2 of 200 to 400 g/10 min; (IV) 45 to 65 wt % of a higher molecular weight ethylene copolymer component of ethylene and at least one C3-12 alpha olefin comonomer; wherein said multimodal polyethylene copolymer has a density of 955 to 962 kg/m 3 , an MFR 2 of 2.0 to 10 g/10 min and an Mw/Mn of more than 9.0.

Claims (32)

1. A cap or closure comprising a multimodal polyethylene copolymer comprising:

(I) 35 to 55 wt % of an ethylene homopolymer component having an MFR 2 of 200 to 400 g/10 min;

(II) 45 to 65 wt % of an ethylene copolymer component of ethylene and at least one C3-12 alpha olefin comonomer having a higher molecular weight than the ethylene homopolymer;

wherein said multimodal polyethylene copolymer has a density of 955 to 962 kg/m 3 , an MFR 2 of 2.0 to 10 g/10 min, an Mw/Mn of more than 9.0 and of 30.0 or below, and a shear thinning index (SHI 2.7/210) in the range of 7.0 to 18.0.

2. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has an Mw/Mn of more than 10.0.

3. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has an MFR 2 of 2.0 to 4.9 g/10 min.

4. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer is prepared using a Ziegler Natta catalyst.

5. A cap or closure as claimed in claim 1 wherein said copolymer component comprises at least one C3-12 alpha olefin.

6. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has 45 to 60 wt % of the ethylene copolymer a component and 40 to 55 wt % of the ethylene homopolymer component.

7. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has a shear thinning index (SHI 2.7/210) in the range of 8.0 to 15.0.

8. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer is a copolymer with a comonomer 1-butene.

9. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has an ESCR of more than 20 hrs.

10. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has a charpy impact strength measured at 23° C. of 4.0 to 10.0 kJ/m 2 .

11. A cap or closure as claimed in claim 1 wherein a spiral flow length of the multimodal polyethylene copolymer under conditions of 190° C. at 1000 bar pressure is 14.0 to 21.0 cm and/or

the spiral flow length of the multimodal polyethylene copolymer under conditions of 220° C. at 1000 bars is 16.0 to 24.0 cm.

12. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer has a density of 956 to 962 kg/m 3 .

13. A cap or closure as claimed in claim 1 wherein said multimodal polyethylene copolymer comprises:

(I) 40 to 55 wt % of the weight ethylene homopolymer component having an MFR 2 of 200 to 400 g/10 min;

(II) 45 to 60 wt % of the ethylene copolymer component of ethylene and at least one C3-12 alpha olefin comonomer having a higher molecular weight than the ethylene homopolymer;

wherein said multimodal polyethylene copolymer has a density of 956 to 959 kg/m 3 , an MFR 2 of 2.0 to 4.9 g/10 min, an ESCR of 20 to 59 hrs, an SHI (2.7/210) of 8.0 to 15.0 and an Mw/Mn of more than 9.0.

14. A cap or closure as claimed in claim 1 which is injection or compression moulded.

15. A process for the preparation of the polyethylene copolymer as claimed in claim 1 comprising:

polymerising ethylene in the presence of a Ziegler Natta catalyst so as to form 35 to 55 wt % of the ethylene homopolymer component having an MFR 2 of 200 to 400 g/10 min; and subsequently

polymerising ethylene and the at least one C3-12 alpha olefin comonomer in the presence of the ethylene homopolymer component and in the presence of the same Ziegler Natta catalyst so as to form 65 to 45 wt % of the ethylene copolymer component having a higher molecular weight than the ethylene homopolymer component.

16. A cap or closure as claimed in claim 3 wherein said multimodal polyethylene copolymer has an MFR 2 of 3.0 to 4.9 g/10 min.

17. A cap or closure as claimed in claim 5 wherein said copolymer component comprises but-1-ene, hex-1-ene or oct-1-ene.

18. A cap or closure as claimed in claim 6 having 48 to 52 wt % of the ethylene copolymer component and 52 to 48 wt % of the ethylene homopolymer component.

19. A cap or closure as claimed in claim 11 wherein the spiral flow length under conditions of 190° C. at 1000 bar pressure is 16.0 to 19.0 cm and/or

the spiral flow length under conditions of 220° C. at 1000 bars is 17.5 to 20.0 cm.

20. A cap or closure as claimed in claim 13

wherein the spiral flow length under conditions of 190° C. at 1000 bar pressure is 16.0 to 21.0 cm; and/or

the spiral flow length under conditions of 220° C. at 1000 bars is 17.5 to 20.0 cm.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2017
From: BURYAK, ANDREY; KUMAR, ASHISH
To: ABU DHABI POLYMERS COMPANY LIMITED (BOROUGE) LLC; BOREALIS AG
Reel/Frame 042824/0964 →
Priority Claims (1)
EP 14200666 · Dec 30, 2014 · regional
Continuity (1)
Related Publication 20180022905A1 · Jan 25, 2018