IP Library Granted Patent US 10,308,877
Granted Patent B2
US 10,308,877 · App. 15/540,401 · Granted Jun 4, 2019

Process for production of aromatics via pyrolysis of lignin-comprising material

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,308,877
App. No.
15/540,401
Granted
Jun 4, 2019
Kind
B2
Abstract

This invention relates to a process for the conversion of a feedstock comprising a lignin-comprising material, comprising the steps (a) to (c): (a) charging the feedstock to a fluidized bed reactor; (b) pyrolyzing at least part of the feedstock in the fluidized bed reactor while introducing a carrier gas into the reactor, to produce pyrolysis vapors; (c) reacting at least part of the pyrolysis vapors coming from step (b) in a second reactor comprising a catalyst, to produce hydrocarbon products comprising aromatics.

Claims (15)

1. A process for the conversion of a feedstock comprising a lignin-comprising material, the process comprising:

(a) charging the feedstock to a fluidized bed reactor comprising a heat carrier, wherein the heat carrier comprises sand;

(b) pyrolyzing at least part of the feedstock in the fluidized bed reactor to produce pyrolysis vapours while introducing a carrier gas into the reactor,

wherein the carrier gas comprises nitrogen and at least one of a C3 alkane and a C4 alkane; and

(c) reacting at least part of the pyrolysis vapours coming from step (b) in a second reactor comprising a catalyst, to produce hydrocarbon products comprising aromatics, wherein the second reactor is a fixed bed reactor comprising a MFI or MWW zeolite catalyst;

wherein the temperature in the fluidized bed reactor in step (b) is equal to or more than 400° C. to equal to or less than 600° C., the temperature in the reactor in step (c) is equal to or more than 350° C. to equal to or less than 550° C., and the temperature in the reactor in step (b) is kept higher than in the reactor in step (c).

2. The process of claim 1 , wherein the carrier gas in step (b) comprises butane gas.

3. The process of claim 1 , wherein the temperature in the reactor in step (b) is kept at about 550° C. and in step (c) the temperature in the reactor is kept at about 500° C.

4. The process of claim 1 , wherein the total reaction time of steps (b) and (c) is from equal to or more than 1 hr to equal to or less than 15 hrs.

5. The process of claim 1 , wherein the catalyst in step (c) is a MFI zeolite.

6. The process of claim 5 , wherein the catalyst is a ZSM-5 zeolite.

7. The process of claim 6 , wherein the catalyst is a Ga/ZSM-5 zeolite.

8. The process of claim 1 , wherein the catalyst is a mesoporous MFI zeolite.

9. The process of claim 8 , wherein the catalyst is a mesoporous ZSM-5 zeolite.

10. The process of claim 8 , wherein the catalyst is a mesoporous Ga/ZSM-5 zeolite.

Assignments (2)
CHANGE OF NAME Recorded Mar 7, 2022
From: SHELL OIL COMPANY
To: SHELL USA, INC.
Reel/Frame 059694/0819 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2017
From: FANG, YUNMING; SCHAVERIEN, COLIN JOHN
To: SHELL OIL COMPANY
Reel/Frame 042850/0863 →