Image processing device, mounting processing system, image processing method and program
A mounting device mounts components on a board, and performs processing of arranging discard components discarded based on a captured image on a discard loading section. A CPU of a management computer acquires an identification image in which it is possible to identify a discard component to be discarded and a captured image of the discard component, links the acquired identification image of the discard component and the captured image of the discard component, and creates a discard component arrangement image screen that includes an arrangement display area in which the identification images are arranged based on an order in which the discard components were arranged on discard loading section. The CPU of management computer then outputs the created discard component arrangement image screen.
1. An image processing device for use in a mounting device, which mounts components on a board, provided with a discard processing section that arranges a discard component to be discarded based on a captured image of the discard component to a discard loading section, the image processing device comprising:
circuitry configured to:
acquire an identification image in which it is possible to identify the discard component to be discarded by the discard processing section and the captured image of the discard component;
link the identification image of the discard component and the captured image of the discard component;
create a discard component arrangement image screen that includes an arrangement display area in which a plurality of the identification images are arranged based on an order in which the discard processing section loaded a corresponding plurality of the discard components on the discard loading section; and
output the discard component arrangement image screen.
2. The image processing device according to claim 1 , wherein the circuitry is configured to create the discard component arrangement image screen including a captured image display area in which a captured image corresponding to an identification image of the plurality of the identification images is displayed.
3. The image processing device according to claim 1 , wherein the circuitry is configured to:
acquire discard information related to a discard reason of the plurality of the discard components, and
create the discard component arrangement image screen including a discard information display area in which the discard information of a discard component corresponding to an identification image of the plurality of the identification images is displayed.
4. The image processing device according to claim 1 , wherein the circuitry is configured to use an icon image that represents the discard component as the identification image.
5. The image processing device according to claim 1 , wherein
the discard loading section is a discard conveyor, and
the circuitry is configured to create the discard component arrangement image screen including the arrangement display area that represents the plurality of the discard components arranged on the discard conveyor.
6. The image processing device according to claim 1 , wherein
the circuitry is configured to remove an identification image of a discard component that has been removed from discard loading section from the arrangement display area, based on a detection result from a detection section, which is provided on the mounting device, configured to detect the discard component on the discard loading section.
7. A mounting processing system comprising:
the image processing device according to claim 1 ; and
the mounting device.
8. The image processing device according to claim 1 , wherein the circuitry is configured to create the discard component arrangement image screen including a captured image display area in which a captured image corresponding to a selected identification image is displayed when an identification image of the plurality of the identification images arranged in the arrangement display area is selected.
9. The image processing device according to claim 8 , wherein the circuitry is configured to:
acquire discard information related to a discard reason of the plurality of the discard components, and
create the discard component arrangement image screen including a discard information display area in which the discard information of a discard component corresponding to the selected identification image is displayed.
10. The image processing device according to claim 9 , wherein the captured image display area includes:
a plan view captured image display area in which a captured image of a plan view of a discard component corresponding to the selected identification image is displayed; and
a side view captured image display area in which a captured image of a side view of the discard component corresponding to the selected identification image is displayed.
11. The image processing device according to claim 1 , wherein the circuitry is configured to:
acquire discard information related to a discard reason of the plurality of the discard components, and
create the discard component arrangement image screen including a discard information display area in which the discard information of a discard component corresponding to a selected identification image is displayed when an identification image of the plurality of the identification images arranged in the arrangement display area is selected.
12. The image processing device according to claim 2 , wherein the captured image display area includes:
a plan view captured image display area in which a captured image of a plan view of a discard component corresponding to a selected identification image is displayed when an identification image of the plurality of the identification images is selected; and
a side view captured image display area in which a captured image of a side view of the discard component corresponding to the selected identification image is displayed.
13. The image processing device according to claim 1 , wherein the circuitry is configured to use a compressed version of the captured image of the discard component as the identification image.
14. The image processing device according to claim 1 , wherein the circuitry is configured to acquire the identification image from a component database.
15. The image processing device according to claim 2 , wherein the captured image display area includes:
a plan view captured image display area in which a captured image of a plan view of a discard component corresponding to an identification image of the plurality of the identification images is displayed; and
a side view captured image display area in which a captured image of a side view of the discard component corresponding to the identification image of the plurality of the identification images is displayed.
16. An image processing method for use in a mounting device, which mounts components on a board, provided with a discard processing section that arranges a discard component to be discarded based on a captured image of the discard component to a discard loading section, the image processing method comprising:
acquiring an identification image in which it is possible to identify the discard component to be discarded by the discard processing section and the captured image of the discard component;
linking the identification image of the discard component and the captured image of the discard component;
creating a discard component arrangement image screen that includes an arrangement display area in which a plurality of the identification images are arranged based on an order in which the discard processing section loaded a corresponding plurality of the discard components on the discard loading section; and
outputting the discard component arrangement image screen.
17. A non-transitory computer readable medium including computer executable instructions for executing the image processing method according to claim 16 when executed by one or more computers.