IP Library Granted Patent US 10,494,704
Granted Patent B2
US 10,494,704 · App. 15/543,805 · Granted Dec 3, 2019

Rail

Inventors: Masaharu Ueda (Kitakyushu, JP); Takuya Tanahashi (Kitakyushu, JP); Teruhisa Miyazaki (Kitakyushu, JP)
Assignee: NIPPON STEEL CORPORATION
C22C38/24C21D9/04C21D9/46C22C38/00C22C38/001C22C38/02C22C38/04C22C38/06C22C38/18C22C38/54C21D8/00C21D2211/009Y02P10/212
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Quick Facts
Patent No.
US 10,494,704
App. No.
15/543,805
Granted
Dec 3, 2019
Kind
B2
Abstract

The present invention relates to a rail which has a predetermined chemical composition and satisfies expressions of 1.00<Mn/Cr≤4.00 and 0.30≤0.25×Mn+Cr≤1.00 and in which a structure to a depth of 25 mm from an outer surface of a head portion as the origin includes 95% or greater of a pearlite structure, the hardness of the structure is in a range of Hv 350 to 480, 50 to 500 V carbonitride having an average grain size of 5 to 20 nm are present per 1.0 μm 2 of an area to be inspected in a transverse cross section at a position having a depth of 25 mm from the outer surface of the head portion, and the value obtained by subtracting the hardness of the position having the depth of 25 mm from the outer surface of the head portion from the hardness of the position having a depth of 2 mm from the outer surface of the head portion is in a range of Hv 0 to Hv 40.

Claims (43)

1. A rail comprising, as a chemical composition, in terms of mass %:

C: 0.75% to 0.85%;

Si: 0.10% to 1.00%;

Mn: 0.30% to 1.20%;

Cr: 0.20% to 0.80%;

V: 0.01% to 0.20%;

N: 0.0040% to 0.0200%;

Mo: 0% to 0.50%;

Co: 0% to 1.00%;

B: 0% to 0.0050%;

Cu: 0% to 1.00%;

Ni: 0% to 1.00%;

Nb: 0% to 0.0500%;

Ti: 0% to 0.0500%;

Mg: 0% to 0.0200%;

Ca: 0% to 0.0200%;

REM: 0% to 0.0500%;

Zr: 0% to 0.0200%;

Al: 0% to 1.00%;

P≤0.0250%;

S≤0.0250%; and

Fe and impurities as a remainder,

wherein the chemical composition of the rail satisfies the following Expressions 1 and 2,

a structure of a range between an outer surface of a head portion as an origin and a depth of 25 mm includes 95% or greater of a pearlite structure and a hardness of the structure is Hv 350 to 480,

50 to 500 V carbonitride having an average grain size of 5 to 20 nm are present per 1.0 μm 2 of an area to be inspected in a transverse cross section at a position having the depth of 25 mm from the outer surface of the head portion, and

the value obtained by subtracting a hardness of the position having the depth of 25 mm from the outer surface of the head portion from a hardness of a position having a depth of 2 mm from the outer surface of the head portion is Hv 0 to Hv 40, and

wherein when a number of carbon atoms is defined as CA and a number of nitrogen atoms is defined as NA in the V carbonitride, a ratio CA/NA which is a ratio of CA to NA is 0.70 or less,

1.00< Mn/Cr≤ 4.00  Expression 1,

0.30≤0.25× Mn+Cr≤ 1.00  Expression 2,

here, the symbols of elements described in the Expressions 1 and 2 indicate the content of each element in terms of mass %.

2. The rail according to claim 1 , comprising, in terms of mass %, at least one selected from the group consisting of:

Mo: 0.01% to 0.50%;

Co: 0.01% to 1.00%;

B: 0.0001% to 0.0050%;

Cu: 0.01% to 1.00%;

Ni: 0.01% to 1.00%;

Nb: 0.0010% to 0.0500%;

Ti: 0.0030% to 0.0500%;

Mg: 0.0005% to 0.0200%;

Ca: 0.0005% to 0.0200%;

REM: 0.0005% to 0.0500%;

Zr: 0.0001% to 0.0200%; and

Al: 0.0100% to 1.00%.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2017
From: UEDA, MASAHARU; TANAHASHI, TAKUYA; MIYAZAKI, TERUHISA
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 043019/0897 →