IP Library Granted Patent US 10,047,411
Granted Patent B2
US 10,047,411 · App. 15/544,686 · Granted Aug 14, 2018

Rail

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Quick Facts
Patent No.
US 10,047,411
App. No.
15/544,686
Granted
Aug 14, 2018
Kind
B2
Abstract

The present invention relates to a rail which has a predetermined chemical composition and in which at least 90% of a metallographic structure from an outer surface of the rail bottom portion, as the origin, to a depth of 5 mm is a pearlite structure, a surface hardness HC of a foot-bottom central portion is in a range of Hv 360 to 500, a surface hardness HE of a foot-edge portion is in a range of Hv 260 to 315, and HC, HE, and a surface hardness HM of a middle portion positioned between the foot-bottom central portion and the foot-edge portion satisfy HC≥HM≥HE.

Claims (63)

1. A rail comprising, as steel composition, in terms of mass %:

C: 0.75% to 1.20%;

Si: 0.10% to 2.00%;

Mn: 0.10% to 2.00%;

Cr: 0% to 2.00%;

Mo: 0% to 0.50%;

Co: 0% to 1.00%;

B: 0% to 0.0050%;

Cu: 0% to 1.00%;

Ni: 0% to 1.00%;

V: 0% to 0.50%;

Nb: 0% to 0.050%;

Ti: 0% to 0.0500%;

Mg: 0% to 0.0200%;

Ca: 0% to 0.0200%;

REM: 0% to 0.0500%;

Zr: 0% to 0.0200%;

N: 0% to 0.0200%;

Al: 0% to 1.00%;

P: 0.0250% or less;

S: 0.0250% or less; and

Fe and impurities as a remainder, wherein

90% or more of a metallographic structure in a range between an outer surface of a rail bottom portion as an origin and a depth of 5 mm is a pearlite structure,

an HC which is a surface hardness of a foot-bottom central portion is in a range of Hv 360 to 500,

an HE which is a surface hardness of a foot-edge portion is in a range of Hv 260 to 315, and

the HC, the HE, and an HM which is a surface hardness of a middle portion positioned between the foot-bottom central portion and the foot-edge portion satisfy the following Expression 1,

HC≥HM≥HE  (Expression 1).

2. The rail according to claim 1 , wherein the HM and the HC satisfy the following Expression 2,

HM/HC≥0.900  (Expression 2).

3. The rail according to claim 1 ,

wherein the steel composition comprises, in terms of mass %, at least one selected from the group consisting of

Cr: 0.01% to 2.00%,

Mo: 0.01% to 0.50%,

Co: 0.01% to 1.00%,

B: 0.0001% to 0.0050%,

Cu: 0.01% to 1.00%,

Ni: 0.01% to 1.00%,

V: 0.005% to 0.50%,

Nb: 0.0010% to 0.050%,

Ti: 0.0030% to 0.0500%,

Mg: 0.0005% to 0.0200%,

Ca: 0.0005% to 0.0200%,

REM: 0.0005% to 0.0500%,

Zr: 0.0001% to 0.0200%,

N: 0.0060% to 0.0200%, and

Al: 0.0100% to 1.00%.

4. The rail according to claim 2 ,

wherein the steel composition comprises, in terms of mass %, at least one selected from the group consisting of

Cr: 0.01% to 2.00%,

Mo: 0.01% to 0.50%,

Co: 0.01% to 1.00%,

B: 0.0001% to 0.0050%,

Cu: 0.01% to 1.00%,

Ni: 0.01% to 1.00%,

V: 0.005% to 0.50%,

Nb: 0.0010% to 0.050%,

Ti: 0.0030% to 0.0500%,

Mg: 0.0005% to 0.0200%,

Ca: 0.0005% to 0.0200%,

REM: 0.0005% to 0.0500%,

Zr: 0.0001% to 0.0200%,

N: 0.0060% to 0.0200%, and

Al: 0.0100% to 1.00%.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2017
From: UEDA, MASAHARU; YAMAMOTO, TAKESHI; MIYAZAKI, TERUHISA
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 043051/0014 →