IP Library Granted Patent US 10,688,755
Granted Patent B2
US 10,688,755 · App. 15/545,116 · Granted Jun 23, 2020

Steel sheet for a fuel tank

Inventors: Kiyokazu Ishizuka (Tokyo, JP); Noriyuki Maekawa (Tokyo, JP); Hiroaki Uramoto (Tokyo, JP); Masahiro Fuda (Tokyo, JP); Ikuro Yamaoka (Tokyo, JP); Kenichiro Matsumura (Tokyo, JP)
Assignee: NIPPON STEEL CORPORATION
B32B15/015B32B1/02B32B15/04B32B15/18B60K15/03B65D85/84C23C22/07C23C22/361C23C22/42C23C22/44C23C22/60C23C22/78C23C28/00C23C28/021C23C28/023C23C28/025C23C28/321C23C28/322C23C28/3225C23F17/00C25D3/565C25D5/48C25D7/00B60K2015/03486C23C2222/20
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Quick Facts
Patent No.
US 10,688,755
App. No.
15/545,116
Granted
Jun 23, 2020
Kind
B2
Abstract

A steel sheet for a fuel tank includes: a Zn—Ni alloy plated layer which is placed on one surface or each of both surfaces of a base metal and formed on at least one surface; and an inorganic chromate-free chemical conversion coating film which is placed over the Zn—Ni alloy plated layer. The Zn—Ni alloy plated layer has a crack starting from an interface between the Zn—Ni alloy plated layer and the inorganic chromate-free chemical conversion coating film and reaching an interface between the Zn—Ni alloy plated layer and the steel sheet, and a water contact angle on a surface of the inorganic chromate-free chemical conversion coating film is more than or equal to 50 degrees.

Claims (23)

1. A steel sheet for a fuel tank, comprising:

a base metal as a base material;

a Zn—Ni alloy plated layer having a deposition amount of 5 g/m 2 or more placed on one surface of the base metal; and

an inorganic chromate-free chemical conversion coating film placed over the Zn—Ni alloy plated layer on the one surface, wherein

the Zn—Ni alloy plated layer has cracks starting from an interface between the Zn—Ni alloy plated layer and the inorganic chromate-free chemical conversion coating film and reaching an interface between the Zn—Ni alloy plated layer and the base metal, and

a water contact angle on a surface of the inorganic chromate-free chemical conversion coating film is more than or equal to 50 degrees, and wherein

a surface opposite to the one surface has neither the Zn—Ni alloy plated layer nor the inorganic chromate-free chemical conversion coating film, wherein

a total deposition amount of Zn and Ni on the surface having neither the Zn—Ni alloy plated layer nor the inorganic chromate-free chemical conversion coating film is 0.01 to 0.5 g/m 2 .

2. The steel sheet for a fuel tank according to claim 1 , wherein

a water contact angle on the surface having neither the Zn—Ni alloy plated layer nor the inorganic chromate-free chemical conversion coating film is less than 10 degrees.

3. The steel sheet for a fuel tank according to claim 1 , wherein

the inorganic chromate-free chemical conversion coating film contains one or more selected from a silane coupling agent, a condensation polymer of a silane coupling agent, silica, silicate, phosphoric acid, and phosphate, and a compound of one or more metals selected from Ti, Zr, V, Mo, and W.

4. The steel sheet for a fuel tank according to claim 1 , wherein

the inorganic chromate-free chemical conversion coating film contains a water repellent.

5. The steel sheet for a fuel tank according to claim 4 , wherein

the water repellent is one or more selected from polyolefin wax, a silicon-based resin, and a fluorine-based resin.

6. The steel sheet for a fuel tank according to claim 1 , wherein

in the case where a cross section of the Zn—Ni alloy plated layer is observed, the number of the cracks in a visual field of 100 μm is more than or equal to 5 and less than or equal to 50.

7. The steel sheet for a fuel tank according to claim 6 , wherein

the number X of the cracks in a visual field of 100 μm obtained by observing the cross section of the Zn—Ni alloy plated layer and the water contact angle Y (degrees) satisfy a relationship represented by the following formula (I),

Y≥− 0.18 X+ 56.5  (I).

8. The steel sheet for a fuel tank according to claim 7 , wherein

a maximum width of a the cracks is less than 0.5 μm.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2017
From: ISHIZUKA, KIYOKAZU; MAEKAWA, NORIYUKI; URAMOTO, HIROAKI; FUDA, MASAHIRO; YAMAOKA, IKURO; MATSUMURA, KENICHIRO
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 043059/0935 →