IP Library Granted Patent US 10,076,743
Granted Patent B2
US 10,076,743 · App. 15/545,477 · Granted Sep 18, 2018

Catalyzed ceramic candle filter and method of cleaning process off- or exhaust gases

Inventors: Francesco Castellino (Birkerød, DK); Lars Storm Pedersen (Kgs. Lyngby, DK)
Assignee: HALDOR TOPSØE A/S
B01J23/44B01D53/8643B01D53/944B01D53/9418B01D53/9463B01J23/04B01J23/22B01J35/0006B01J35/0066B01J35/06B01J37/0244F01N3/035F01N3/103F01N3/2066F01N13/009B01D2255/1023B01D2255/20707B01D2255/20723B01D2255/9045B01D2255/9155F01N2370/02
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Quick Facts
Patent No.
US 10,076,743
App. No.
15/545,477
Granted
Sep 18, 2018
Kind
B2
Abstract

Ceramic candle filter and use of the filter in the removal of particulate matter in form of soot, ash, metals and met-al compounds, together with hydrocarbons and nitrogen oxides being present in process off-gas or engine exhaust gas, the filter includes a combined SCR and oxidation catalyst being arranged on the dispersion side and within wall of the filter; and a palladium including catalyst arranged on the permeation side and within wall of the filter facing the permeation side.

Claims (16)

1. A ceramic candle filter suitable for the removal of particulate matter in form of soot, ash, metals and metal compounds, together with hydrocarbons and nitrogen oxides being present in process off-gas or engine exhaust gas, the filter comprises a combined SCR and oxidation catalyst arranged at least on the dispersion side and/or within wall of the filter; and a palladium comprising catalyst arranged on the permeation side of the filter and within wall of the filter facing the permeation side.

2. The ceramic candle filter of claim 1 , wherein the combined SCR and oxidation catalyst comprises a vanadium oxide and titania.

3. The ceramic candle filter of claim 1 , wherein the palladium comprising catalyst further comprises a vanadium oxide and titania.

4. The ceramic candle filter of claim 1 , wherein the palladium comprising catalyst contains palladium in an amount of between 20 and 1000 ppm/weight of the filter.

5. The ceramic candle filter according to claim 1 , wherein the ceramic material of the filter is selected from the group of silica-aluminate, calcium-magnesium-silicates, calcium-silicates fibers, or a mixture thereof.

6. The ceramic candle filter according to claim 5 , wherein the ceramic material of the filter consists of bio-soluble fibres selected from the group of calcium-magnesium-silicates.

7. A method for the removal of particulate matter in form of soot, ash, metals and metal compounds, together with hydrocarbons and nitrogen oxides being present in process off-gas or engine exhaust gas, comprising the steps of

providing a process off-gas or engine exhaust gas containing a nitrogenous reductant or adding the nitrogenous reductant to process off- or exhaust gas;

passing the off- or the exhaust gas to a ceramic candle filter and capturing the particulate matter on dispersion side of the filter;

reducing amounts of soot in the particulate matter captured on the dispersion side of the filter and reducing amounts of hydrocarbons in the off- or exhaust gas by oxidation and reducing amounts of nitrogen oxides by selective catalytic reduction (SCR) of the nitrogen oxides with the nitrogenous reductant in contact with a combined SCR and oxidation catalyst being arranged on the dispersion side and/or within wall of the filter; and

passing the gas through the wall of the filter and reducing amounts of carbon monoxide and ammonia in the gas passing through the filter wall by contact with a palladium comprising catalyst arranged on the permeation side of the filter and/or within the wall of the filter facing the permeation side.

8. The method of claim 7 , wherein the combined SCR and oxidation catalyst comprises a vanadium oxide and titania.

9. The method according to claim 6 , wherein the palladium comprising catalyst further comprises a vanadium oxide and titania.

10. The method according to claim 6 , wherein wherein the palladium comprising catalyst contains palladium in an amount of between 20 and 1000 ppm/weight of the filter.

11. The method according to claim 6 , wherein the ceramic material of the filter is selected from silica-aluminate, calcium-magnesium-silicates, calcium-silicates fibers, or mixtures thereof.

12. The method according to claim 6 , wherein the ceramic material of the filter comprises bio-soluble fibres selected from the group of calcium-magnesium-silicates.

Assignments (2)
CHANGE OF NAME Recorded Oct 27, 2023
From: HALDOR TOPSØE A/S
To: TOPSOE A/S
Reel/Frame 065385/0395 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2017
From: CASTELLINO, FRANCESCO; PEDERSEN, LARS STORM
To: HALDOR TOPSØE A/S
Reel/Frame 043064/0085 →
Continuity (1)
Related Publication 20180008963A1 · Jan 11, 2018