IP Library Granted Patent US 10,991,507
Granted Patent B2
US 10,991,507 · App. 15/548,465 · Granted Apr 27, 2021

Ignition coil for internal combustion engine

Inventor: Takashi Idogawa (Tokyo, JP)
Assignee: Mitsubishi Electric Corporation
H01F38/12H01F2038/127
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Quick Facts
Patent No.
US 10,991,507
App. No.
15/548,465
Granted
Apr 27, 2021
Kind
B2
Abstract

An ignition coil for an internal combustion engine includes: a center core arranged on an inner side of a primary coil and an inner side of a secondary coil; a side core arranged on an outer side of the primary coil and an outer side of the secondary coil, and combined with the center core to form a closed magnetic circuit; one or a plurality of gaps provided between the center core and the side core, or in the side core; and a magnet arranged in each of the one or a plurality of gaps, in which a sum of cross-sectional areas of the respective magnets is set to be three times or more and less than seven times of a cross-sectional area of the center core.

Claims (34)

1. An ignition coil for an internal combustion engine, the ignition coil comprising:

a center core arranged on an inner side of a primary coil and an inner side of a secondary coil;

a side core arranged on an outer side of the primary coil and an outer side of the secondary coil, and combined with the center core to form a closed magnetic circuit;

one or a plurality of gaps provided between the center core and the side core, or in the side core; and

a magnet arranged in each of the gaps,

wherein a sum of sizes of cross-sectional areas of the respective magnets is set to be greater than or equal to a lower limit and less than an upper limit of a size of a cross-sectional area of a portion of the center core around which the primary coil is wound, and wherein the lower limit is three times the size of the cross-sectional area of the portion of the center core and the upper limit is seven times the size of the cross-sectional area of the portion of the center core.

2. The ignition coil for an internal combustion engine according to claim 1 , wherein the side core has a cross-sectional area larger than the cross-sectional area of the portion of the center core.

3. The ignition coil for an internal combustion engine according to claim 1 , wherein each of the one or a plurality of gaps has a cross-sectional area larger than the cross-sectional area of the magnet.

4. The ignition coil for an internal combustion engine according to claim 1 , wherein a thickness of each of the one or a plurality of gaps is increased at another portion on an outer side of the ignition coil.

5. The ignition coil for an internal combustion engine according to claim 1 ,

wherein a thickness of the magnet is less than a thickness of each of the one or a plurality of gaps, and

wherein the thickness of each of the one or a plurality of gaps is secured by a core cushion.

6. The ignition coil for an internal combustion engine according to claim 1 , wherein each of the one or a plurality of gaps has a cross-sectional area equal to or larger than the cross-sectional area of the magnet.

7. The ignition coil for an internal combustion engine according to claim 6 , wherein the side core has a cross-sectional area larger than the cross-sectional area of the center core.

8. The ignition coil for an internal combustion engine according to claim 6 , wherein the one or a plurality of gaps and the magnet are arranged in the side core.

9. The ignition coil for an internal combustion engine according to claim 8 , wherein the side core has a height larger than a height of the center core.

10. The ignition coil for an internal combustion engine according to claim 9 , wherein the side core has a cross-sectional area larger than the cross-sectional area of the center core.

11. The ignition coil for an internal combustion engine according to claim 8 ,

wherein the side core is formed using a grain-oriented electrical steel sheet, and

wherein the side core has a magnetization direction perpendicular to an axial direction of the center core.

12. The ignition coil for an internal combustion engine according to claim 8 , wherein the side core has a cross-sectional area larger than the cross-sectional area of the center core.

13. The ignition coil for an internal combustion engine according to claim 1 , wherein the one or a plurality of gaps and the magnet are arranged in the side core.

14. The ignition coil for an internal combustion engine according to claim 13 , wherein the side core has a cross-sectional area larger than the cross-sectional area of the center core.

15. The ignition coil for an internal combustion engine according to claim 13 ,

wherein the side core is formed using a grain-oriented electrical steel sheet, and

wherein the side core has a magnetization direction perpendicular to an axial direction of the center core.

16. The ignition coil for an internal combustion engine according to claim 13 , wherein the side core has a height larger than a height of the center core.

17. The ignition coil for an internal combustion engine according to claim 16 , wherein the side core has a cross-sectional area larger than the cross-sectional area of the center core.

18. An ignition coil for an internal combustion engine, the ignition coil comprising:

a center core arranged on an inner side of a primary coil and an inner side of a secondary coil;

a side core arranged on an outer side of the primary coil and an outer side of the secondary coil, and combined with the center core to form a closed magnetic circuit;

a gap provided between the center core and the side core, or in the side core; and

a magnet inserted in the gap,

wherein a size of a cross-sectional area of the magnet is set to be equal to, or more than, three times a size of a cross-sectional area of a portion of the center core around which the primary coil is wound.

Assignments (2)
COMPANY SPLIT Recorded Sep 4, 2024
From: MITSUBISHI ELECTRIC CORPORATION
To: MITSUBISHI ELECTRIC MOBILITY CORPORATION
Reel/Frame 068834/0585 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2017
From: IDOGAWA, TAKASHI
To: MITSUBISHI ELECTRIC CORPORATION
Reel/Frame 043185/0682 →