IP Library Granted Patent US 10,934,644
Granted Patent B2
US 10,934,644 · App. 15/548,505 · Granted Mar 2, 2021

Net-like structure having excellent low resilience characteristics

Inventors: Teruyuki Taninaka (Otsu, JP); Takahiro Kuramoto (Osaka, JP); Shinichi Kobuchi (Osaka, JP); Hiroyuki Wakui (Otsu, JP); Tatsushi Okamoto (Otsu, JP); Akifumi Yasui (Otsu, JP)
Assignee: TOYOBO CO., LTD.
D04H3/037A47C27/12B68G11/02D04H3/007D04H3/011D04H3/016D04H3/14C08L25/08D04H3/16Y10T428/1352Y10T428/1362
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Quick Facts
Patent No.
US 10,934,644
App. No.
15/548,505
Granted
Mar 2, 2021
Kind
B2
Abstract

To provide a net-like structure having excellent low resilience characteristics, cushioning properties, and durability. The net-like structure has a three-dimensional random loop bonded structure constituted of a continuous linear body made of a thermoplastic elastomer having a fiber diameter of 0.1-3.0 mm and a styrene content of 10-40 mass %, the net-like structure having an apparent density of 0.005-0.30 g/cm 3 and a 40° C. compression residual strain of less than or equal to 35%.

Claims (19)

1. A net structure, comprising:

a three-dimensional random loop bonded structure constituted of a continuous linear body comprising a thermoplastic elastomer composition;

wherein the continuous linear body has a fiber diameter of 0.1-3.0 mm;

wherein the thermoplastic elastomer composition has a styrene content of 10-40 mass %,

wherein the net structure has apparent density of 0.005-0.30 g/cm 3 and a 40° C. compression residual strain of less than or equal to 35%,

wherein the thermoplastic elastomer composition is either

(i) an alloy consisting of at least two kinds of styrene-based thermoplastic elastomers different in resin composition, or

(ii) an alloy consisting of a styrene-based thermoplastic elastomer and a polyolefin-based thermoplastic elastomer, the polyolefin-based thermoplastic elastomer being an α-olefin copolymer resin selected from the group consisting of ethylene, propylene, and α-olefin having 4 or more carbons.

2. The net structure according to claim 1 , wherein a residual strain after 80,000 times of constant displacement repeated compression is less than or equal to 15%.

3. The net structure according to claim 1 , wherein a hysteresis loss is 35-85%, a compression deflection coefficient is 2.5-85.0, and a thickness is 5-300 mm.

4. The net structure according to claim 1 , wherein the net structure is used for a cushion material, a shock absorber, or a buffer.

5. The net structure according to claim 2 , wherein a hysteresis loss is 35-85%, a compression deflection coefficient is 2.5-85.0, and a thickness is 5-300 mm.

6. The net structure according to claim 2 , wherein the net structure is used for a cushion material, a shock absorber, or a buffer.

7. The net structure according to claim 3 , wherein the net structure is used for a cushion material, a shock absorber, or a buffer.

8. The net structure according to claim 1 ,

wherein the thermoplastic elastomer composition is the alloy of the styrene-based thermoplastic elastomer and the polyolefin-based thermoplastic elastomer, and

wherein the content of the styrene-based thermoplastic elastomer in the alloy is greater than the content of the polyolefin-based thermoplastic elastomer in the alloy.

9. The net structure according to claim 8 , wherein the polyolefin-based thermoplastic elastomer is 1-30 mass % of the thermoplastic elastomer composition.

10. The net structure according to claim 1 , wherein the thermoplastic elastomer composition includes a styrene-based thermoplastic elastomer having a styrene content of greater than or equal to 40 wt %.

Assignments (3)
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2017
From: TANINAKA, TERUYUKI; KURAMOTO, TAKAHIRO; KOBUCHI, SHINICHI; WAKUI, HIROYUKI; OKAMOTO, TATSUSHI; YASUI, AKIFUMI
To: TOYOBO CO., LTD.
Reel/Frame 043422/0994 →
Priority Claims (1)
JP JP2015-020580 · Feb 4, 2015 · national
Continuity (1)
Related Publication 20180237968A1 · Aug 23, 2018
Cited By (13)
US 12,269,384 US 12,286,044 US 12,286,045 US 12,319,183 US 12,325,168 US 12,325,624 US 12,384,094 US 12,454,111 US 12,479,143 US 12,509,343 US 12,636,845 US 12,662,030 US 12,703,279