IP Library Granted Patent US 10,626,531
Granted Patent B2
US 10,626,531 · App. 15/549,924 · Granted Apr 21, 2020

Multifilament and braid using same

Inventors: Yasunori Fukushima (Otsu, JP); Masayuki Shirako (Otsu, JP)
Assignee: TOYOBO CO., LTD.
D04C1/02D01D5/16D01F6/04D02G3/02D01D5/06D10B2321/021
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Quick Facts
Patent No.
US 10,626,531
App. No.
15/549,924
Granted
Apr 21, 2020
Kind
B2
Abstract

It is provided that a multifilament and a braid that are capable of being processed into products in a wide range of temperature and are excellent in dimensional stability and abrasion resistance. A multifilament comprising 5 or more monofilaments and a braid comprising the multifilament, wherein the multifilament contains polyethylene having an intrinsic viscosity [η] of 5.0 dL/g or more and 40.0 dL/g or less and substantially including ethylene as a repeating unit, the monofilament has a titer of 3 dtex or more and 40 dtex or less, the multifilament has a thermal shrinkage of 0.20% or less at 70° C. and a thermal shrinkage of 3.0% or less at 120° C., and a stress Raman shift factor under the condition of applying a load that is 10% of a breaking load to the monofilament is 5.0 cm −1 or less.

Claims (31)

1. A multifilament comprising 5 or more monofilaments, wherein

the multifilament contains polyethylene having an intrinsic viscosity [η] of 5.0 dL/g or more and 40.0 dL/g or less and substantially including ethylene as a repeating unit,

the monofilament has a titer of 3 dtex or more and 40 dtex or less,

the multifilament has a thermal shrinkage of 0.20% or less at 70° C. and a thermal shrinkage of 3.0% or less at 120° C., and

a stress Raman shift factor under the condition of applying a load that is 10% of a breaking load to the monofilament is 5.0 cm −1 or less.

2. The multifilament according to claim 1 , wherein a stress Raman shift factor under the condition of applying a load that is 20% of a breaking load to the monofilament is 10.0 cm −1 or less.

3. The multifilament according to claim 1 , wherein a difference between a maximum value and a minimum value in a ratio of a diffraction peak intensity of (200) plane to a diffraction peak intensity of (110) plane of an orthorhombic crystal in a monofilament cross section is 0.22 or less.

4. The multifilament according to claim 1 , wherein a coefficient of variation CV of the diffraction peak intensity ratio defined by Equation (1) below is 50% or less:

Coefficient of variation CV (%)=(standard deviation of the diffraction peak intensity ratio of the monofilaments)/(average value of the diffraction peak intensity ratio of the monofilaments)×100  (1).

5. The multifilament according to claim 1 , which has a difference between a maximum value of a degree of crystal orientation and a minimum value of a degree of crystal orientation of 0.010 or less in the monofilament cross section.

6. The multifilament according to claim 1 , which shows, in accordance with JIS L 1095, 1000 times or more in number of reciprocating abrasions at break in an abrasion resistance test measured at a load of 5 cN/dtex, and 100 times or more in number of reciprocating abrasions at break in an abrasion resistance test measured at a load of 10 cN/dtex.

7. The multifilament according to claim 1 , which has a maximum thermal stress of 0.20 cN/dtex or more.

8. The multifilament according to claim 1 , wherein a coefficient of variation CV′ of initial modulus defined by Equation (2) below is 30% or less:

Coefficient of variation CV′ (%)=(standard deviation of initial modulus of the monofilaments)/(average value of initial moduli of the monofilaments)×100  (2).

9. The multifilament according to claim 1 , which has a thermal stress of 0.15 cN/dtex or more at 120° C.

10. The multifilament according to claim 1 , which has a tensile strength of 18 cN/dtex or more and an initial modulus of 600 cN/dtex or more.

11. A braid comprising a multifilament comprising 5 or more monofilaments,

wherein the multifilament contains polyethylene having an intrinsic viscosity [η] of 5.0 dL/g or more and 40.0 dL/g or less and substantially including ethylene as a repeating unit,

the monofilament has a titer of 3 dtex or more and 40 dtex or less in the multifilament in a state that the braid is unbraided,

the multifilament in a state that the braid is unbraided has a thermal shrinkage of 0.20% or less at 70° C. and a thermal shrinkage of 3.0% or less at 120° C., and

a stress Raman shift factor under the condition of applying a load that is 10% of a breaking load to the monofilament is 5.0 cm 1 or less in the multifilament in a state that the braid is unbraided.

12. The braid according to claim 11 , wherein a difference between a maximum value and a minimum value in a ratio of a diffraction peak intensity of (200) plane to a diffraction peak intensity of (110) plane in a monofilament cross section is 0.18 or less.

13. The braid according to claim 11 , wherein a coefficient of variation CV of the diffraction peak intensity ratio defined by Equation (1) below is 40% or less:

Coefficient of variation CV (%)=(standard deviation of the diffraction peak intensity ratio of the monofilaments)/(average value of the diffraction peak intensity ratio of the monofilaments)×100  (1).

14. The braid according to claim 11 , which has a difference between a maximum value of a degree of crystal orientation and a minimum value of a degree of crystal orientation in a monofilament cross section of 0.012 or less.

15. The braid according to claim 11 , which shows 1000 times or more in number of reciprocating abrasions at break in an abrasion resistance test measured at a load of 5 cN/dtex in accordance with JIS L-1095.

16. The braid according to claim 11 , wherein in the abrasion resistance test measured at a load of 5 cN/dtex, a difference between a number of reciprocating abrasions of the braid and a number of reciprocating abrasions of the multifilament in a state that the braid is unbraided is 320 times or less.

17. The braid according to claim 11 , wherein the multifilament in a state that the braid is unbraided shows 100 times or more in number of reciprocating abrasions at break in an abrasion resistance test measured at a load of 10 cN/dtex in accordance with JIS L-1095.

18. The braid according to claim 11 , wherein a difference between a tensile strength of the braid and a tensile strength of the multifilament in a state that the braid is unbraided is 5 cN/dtex or less.

19. The braid according to claim 11 , which has a tensile strength of 18 cN/dtex or more and an initial modulus of 300 cN/dtex or more.

20. The braid according to claim 11 , wherein the multifilament in a state that the braid is unbraided has a thermal shrinkage of 0.11% or less at 70° C. and a thermal shrinkage of 2.15% or less at 120° C.

Assignments (3)
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2017
From: FUKUSHIMA, YASUNORI; SHIRAKO, MASAYUKI
To: TOYOBO CO., LTD.
Reel/Frame 044179/0854 →
Priority Claims (2)
JP 2015-031694 · Feb 20, 2015 · national
JP 2015-031695 · Feb 20, 2015 · national
Continuity (1)
Related Publication 20190194844A1 · Jun 27, 2019