IP Library Granted Patent US 10,403,432
Granted Patent B2
US 10,403,432 · App. 15/550,967 · Granted Sep 3, 2019

Power transfer unit of a system for inductive power transfer, a method of manufacturing a primary power transfer unit and of operating a primary power transfer unit

Inventors: Konrad Woronowicz (Kingston, CA); Robert Czainski (Doluje, PL)
Assignee: Bombardier Primove GmbH
H01F38/14H01F41/04H02J50/10B60L53/12H01F27/36
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Quick Facts
Patent No.
US 10,403,432
App. No.
15/550,967
Granted
Sep 3, 2019
Kind
B2
Abstract

A power transfer unit of a system for inductive power transfer, wherein the power transfer unit includes a winding structure, and at least one flux guiding means for guiding a magnetic flux of the electromagnetic field, wherein the at least one flux guiding means provides at least one low reluctance section with a first reluctance and at least one high reluctance section with a second reluctance, and the second reluctance is higher than the first reluctance. Also, a method of manufacturing a power transfer unit and a method of operating a power transfer unit.

Claims (26)

1. A power transfer unit of a system for inductive power transfer, wherein the power transfer unit comprises:

a winding structure; and

at least one flux guiding means for guiding a magnetic flux of an electromagnetic field;

wherein the at least one flux guiding means comprises or provides at least one low reluctance section with a first reluctance and at least one high reluctance section with a second reluctance, wherein the second reluctance is higher than the first reluctance, wherein the at least one high reluctance section extends parallel to a lateral axis of the winding structure, wherein the lateral axis is an axis of a right-handed Cartesian coordinate system;

wherein a geometric centre or centreline of the at least one high reluctance section is arranged within a centre plane between two adjacent poles provided by the winding structure;

wherein the at least one high reluctance section is provided by a gap between two low reluctance sections, wherein the gap extends along a total width of the at least one flux guiding means;

wherein the winding structure comprises a first sub-winding and at least one second sub-winding, wherein a winding section of the first sub-winding and a winding section of the at least one second sub-winding extend parallel to each other and are arranged adjacent to each other within a common winding section, and the winding section of the first sub-winding and the winding section of the at least one second sub-winding extend along the lateral axis;

wherein the at least one high reluctance section is arranged under the common winding section; and

wherein the first sub-winding of the winding structure provides a pole if a current flows through the first sub-winding of the winding structure or the at least one second sub-winding of the winding structure provides a pole if a current flows through the at least one second sub-winding.

2. The power transfer unit according to claim 1 , wherein the at least one flux guiding means is designed as a flux guiding layer.

3. The power transfer unit according to claim 1 , wherein the flux guiding layer comprises one or more ferrite bars or ferrite plates, wherein the ferrite bars or ferrite plates extend parallel to a longitudinal axis of the winding structure, wherein the longitudinal axis is an axis of the right-handed Cartesian coordinate system.

4. The power transfer unit according to claim 1 , wherein the at least one high reluctance section is provided at least partially by a diminution of a cross-sectional area of the at least one flux guiding means.

5. The power transfer unit according to claim 1 , wherein the power transfer unit comprises at least one flux control means for controlling the flux in the flux guiding means.

6. The power transfer unit according to claim 1 , wherein the at least one high reluctance section is arranged symmetrical with respect to the winding structure.

7. The power transfer unit according to claim 1 , wherein a maximal length of the at least one high reluctance section along a longitudinal axis of the winding structure is higher than 0.0 mm and smaller than or equal to 30.0 mm.

8. A method of manufacturing a power transfer unit comprising the steps of:

providing a winding structure; and

providing at least one flux guiding means for guiding a magnetic flux of an electromagnetic field such that the at least one flux guiding means comprises or provides at least one low reluctance section with a first reluctance and at least one high reluctance section with a second reluctance, wherein the second reluctance is higher than the first reluctance, wherein the at least one high reluctance section extends parallel to a lateral axis of the winding structure, wherein the lateral axis is an axis of a right-handed Cartesian coordinate system;

wherein a geometric centre or centreline of the at least one high reluctance section is arranged within a centre plane between two adjacent poles provided by the winding structure;

wherein the at least one high reluctance section is provided by a gap between two low reluctance sections, wherein the gap extends along a total width of the flux guiding means;

wherein the winding structure comprises a first sub-winding and at least one second sub-winding, wherein a winding section of the first sub-winding and a winding section of the at least one second sub-winding extend parallel to each other and are arranged adjacent to each other within a common winding section, and the winding section of the first sub-winding and the winding section of the at least one second sub-winding extend along the lateral axis;

wherein the at least one high reluctance section is arranged under the common winding section; and

wherein the first sub-winding of the winding structure provides a pole if a current flows through the first sub-winding or the at least one second sub-winding of the winding structure provides a pole if a current flows through the at least one second sub-winding.

9. The method according to claim 8 , wherein the at least one high reluctance section is designed and or arranged such that a first predetermined field density at a predetermined reference point in a reference volume above or below the winding structure is provided, wherein the flux density at a predetermined reference point outside the reference volume is smaller than another predetermined flux density.

10. A method of operating a power transfer unit according to claim 1 , wherein the power transfer unit is energized.

11. The method of claim 10 , wherein at least one flux control means of the power transfer unit is controlled such that a desired reluctance is provided in at least one section of the flux guiding means.

Assignments (6)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE 2ND, 16TH AND 27TH PROPERTY NUMBERS PREVIOUSLY RECORDED AT REEL: 66174 FRAME: 419. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Feb 13, 2024
From: IPT TECHNOLOGY GMBH
To: ENRX IPT GMBH
Reel/Frame 068169/0530 →
CORRECTIVE ASSIGNMENT TO CORRECT THE 1. US 10,200,803 CORRECT TO US 10,300,803; 2. 10,514,122 CORRECT TO US 10,514,112; 3. US 10,453,753 CORRECT TO US 10,543,753 PREVIOUSLY RECORDED AT REEL: 065891 FRAME: 0195. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 3, 2024
From: IPT GROUP B.V.
To: IPT TECHNOLOGY GMBH
Reel/Frame 066188/0872 →
CHANGE OF NAME Recorded Jan 2, 2024
From: IPT TECHNOLOGY GMBH
To: ENRX IPT GMBH
Reel/Frame 066174/0419 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2023
From: IPT GROUP B.V.
To: IPT TECHNOLOGY GMBH
Reel/Frame 065891/0195 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2023
From: BOMBARDIER PRIMOVE GMBH
To: IPT GROUP B.V.
Reel/Frame 064952/0816 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 14, 2017
From: WORONOWICZ, KONRAD; CZAINSKI, ROBERT
To: BOMBARDIER PRIMOVE GMBH
Reel/Frame 043286/0053 →
Priority Claims (1)
GB 1502527.3 · Feb 16, 2015 · national
Continuity (1)
Related Publication 20180025839A1 · Jan 25, 2018