IP Library Patent Application 15551206
Patent Application
App. No. 15/551,206

SPONGE-FORMABLE SILICONE RUBBER COMPOSITION AND SILICONE RUBBER SPONGE

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Patent No.
US None
App. No.
15/551,206
Abstract

A sponge-formable silicone rubber composition of the present invention comprises (A) a polyorganosiloxane having at least two silicon-bonded alkenyl groups per molecule, (B) a polyorganosiloxane having at least two silicon-bonded hydrogen atoms per molecule, (C) water, (D) a thickening agent, (E) an emulsifier, (F) a halogen-containing ion conductor of an alkali metal, and (G) a hydrosilylation reaction catalyst. The sponge-formable silicone rubber composition can form a silicone rubber sponge having uniform and fine bubbles and having small distortion due to contraction after secondary vulcanization.

Claims (19)

1 . A sponge-formable silicone rubber composition comprising:

(A) 100 parts by mass of a polyorganosiloxane having at least two silicon-bonded alkenyl groups per molecule;

(B) a polyorganosiloxane having at least two silicon-bonded hydrogen atoms per molecule, in an amount such that an amount of silicon-bonded hydrogen atoms in component (B) is from 0.4 to 20 moles per 1 mole of alkenyl groups in component (A);

(C) from 20 to 500 parts by mass of water;

(D) a thickening agent, in an amount of from 0.01 to 15 parts by mass per 100 parts by mass of component (C);

(E) from 0.1 to 15 parts by mass of an emulsifier;

(F) from 0.00001 to 2.0 parts by mass of a halogen-containing ion conductor of an alkali metal; and

(G) a hydrosilylation reaction catalyst, in an amount to accelerate a hydrosilylation reaction of the composition.

2 . The sponge-formable silicone rubber composition according to claim 1 , wherein component (D) is at least one type of thickening agent selected from the group consisting of inorganic thickening agents, cellulose fibers, water-soluble polymers, water-absorbent polymers, hydrophilic composites composed of the inorganic thickening agents and the water-soluble polymers, and hydrophilic composites composed of the inorganic thickening agents and the water-absorbent polymers.

3 . The sponge-formable silicone rubber composition according to claim 2 , wherein the inorganic thickening agent for component (D) is smectite clay.

4 . The sponge-formable silicone rubber composition according to claim 1 , wherein component (F) is at least one type of ion conductor selected from the group consisting of MBF 4 , MClO 4 , MPF 6 , MAsF 6 , MSbF 6 , MSO 3 CF 3 , MN(SO 2 CF 3 ) 2 , MSO 3 C 4 F 9 , MC(SO 2 CF 3 ) 3 , and MB(C 6 H 5 ) 4 , wherein M in the formulas is lithium or sodium.

5 . The sponge-formable silicone rubber composition according to claim 1 , further comprising (H) a hydrosilylation reaction inhibitor, in an amount of 0.001 to 5 parts by mass per 100 parts by mass of component (A).

6 . The sponge-formable silicone rubber composition according to claim 1 , further comprising (I) a reinforcing silica fine powder, in an amount of not greater than 30 parts by mass per 100 parts by mass of component (A).

7 . A silicone rubber sponge obtained by crosslinking the sponge-formable silicone rubber composition according to claim 1 by a hydrosilylation reaction and then removing water from the obtained silicone rubber, or removing water while crosslinking the composition by a hydrosilylation reaction.

8 . The silicone rubber sponge according to claim 7 , wherein the sponge is a silicone rubber sponge for a fixing member for an image forming device.

9 . The sponge-formable silicone rubber composition according to claim 3 , wherein component (F) is at least one type of ion conductor selected from the group consisting of MBF 4 , MClO 4 , MPF 6 , MAsF 6 , MSbF 6 , MSO 3 CF 3 , MN(SO 2 CF 3 ) 2 , MSO 3 C 4 F 9 , MC(SO 2 CF 3 ) 3 , and MB(C 6 H 5 ) 4 , wherein M in the formulas is lithium or sodium.

10 . The sponge-formable silicone rubber composition according to claim 9 , further comprising (H) a hydrosilylation reaction inhibitor, in an amount of 0.001 to 5 parts by mass per 100 parts by mass of component (A).

11 . The sponge-formable silicone rubber composition according to claim 10 , further comprising (I) a reinforcing silica fine powder, in an amount of not greater than 30 parts by mass per 100 parts by mass of component (A).

12 . The sponge-formable silicone rubber composition according to claim 5 , further comprising (I) a reinforcing silica fine powder, in an amount of not greater than 30 parts by mass per 100 parts by mass of component (A).

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2019
From: DOW CORNING TORAY CO., LTD.
To: DOW TORAY CO., LTD.
Reel/Frame 051322/0925 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2017
From: IRIE, MASAKAZU
To: DOW CORNING TORAY CO., LTD.
Reel/Frame 043311/0508 →