IP Library Granted Patent US 10,505,205
Granted Patent B2
US 10,505,205 · App. 15/554,272 · Granted Dec 10, 2019

Titanium product, separator, and proton exchange membrane fuel cell, and method for producing titanium product

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Quick Facts
Patent No.
US 10,505,205
App. No.
15/554,272
Granted
Dec 10, 2019
Kind
B2
Abstract

A titanium product for a separator of a proton exchange membrane fuel cell according to the present invention includes: a base material that consists of commercially pure titanium; a first oxide layer that is formed in a surface layer of the titanium product, consists of TiO 2 of a rutile crystallinity, and has a thickness of 0.1 to 1.5 nm; and a second oxide layer that is formed between the base material and the first oxide layer, consists of TiO x (1<x<2), and has a thickness of 3 to 20 nm. This titanium product is suitable to be used as a separator of a proton exchange membrane fuel cell that has a high corrosion resistance in an environment in a fuel cell, is capable of keeping a low contact resistance with an electrode consisting of carbon fiber and the like, and is inexpensive.

Claims (17)

1. A titanium product for a separator of a proton exchange membrane fuel cell, the titanium product comprising:

a base material, a first oxide layer, and a second oxide layer, wherein

the base material consists of a commercially pure titanium selected from type 1 to 4 specified in JIS H 4600:2014,

the first oxide layer is formed in a surface layer of the titanium product, consists of TiO 2 of a rutile crystallinity, and has a thickness of 0.3 to 1.5 nm, and

the second oxide layer is formed between the base material and the first oxide layer, consists of TiO x (1<x<2), and has a thickness of 3 to 20 nm.

2. The titanium product according to claim 1 , further comprising at least one of a noble metal layer and a conductive carbon material layer formed on the first oxide layer.

3. A separator for a proton exchange membrane fuel cell, the separator comprising the titanium product according to claim 1 .

4. A proton exchange membrane fuel cell comprising the separator according to claim 3 .

5. A method for producing a titanium product, the method comprising the steps:

a solution treatment step which is treating a substrate consists of commercially pure titanium selected from type 1 to 4 specified in JIS H 4600:2014 using an aqueous solution containing fluoride ions;

a first heat treatment step which is subjecting the substrate treated in the solution treatment step to heat treatment under a low-oxygen-partial-pressure atmosphere having an oxygen partial pressure of 0.1 Pa or less, at 200 to 550° C., for 10 to 300 minutes; and

a second heat treatment step which is subjecting the substrate treated in the first heat treatment step to heat treatment under a high-oxygen-partial-pressure atmosphere having an oxygen partial pressure of 10000 Pa or more, at 200 to 500° C., for 2 to 30 minutes.

6. The method for producing a titanium product according to claim 5 , further comprising a noble metal layer forming step which is, after performing the first and second heat treatment steps, supplying a noble metal to a surface of the titanium product to form a noble metal layer.

7. The method for producing a titanium product according to claim 5 , further comprising a conductive carbon material layer forming step which is, after performing the first and second heat treatment steps, supplying carbon to a surface of the substrate to form a conductive carbon material layer.

8. A separator for a proton exchange membrane fuel cell, the separator comprising the titanium product according to claim 2 .

9. A proton exchange membrane fuel cell comprising the separator according to claim 8 .

10. The method for producing a titanium product according to claim 6 , further comprising a conductive carbon material layer forming step which is, after performing the first and second heat treatment steps, supplying carbon to a surface of the substrate to form a conductive carbon material layer.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2017
From: IMAMURA, JUNKO; NISHIYAMA, YOSHITAKA; MASAKI, YASUHIRO; MAKI, JUN; TANIGUCHI, SHUNSUKE; KAMINAKA, HIDEYA
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 043433/0072 →