Method for stockpiling piece goods in a storage rack, and storage system
A method for storing piece goods of different dimensions in storage channels conveys the goods to the channels using a piece goods receiving device movable along the channels in an x direction and into the channels using a transport device extendible into the channels in a z direction. The goods are stored tightly-packed in the channels. A width dimension of the goods is detected and the goods are assigned to the different width classes. The goods are supplied to a pick-up station selectively according to width classes using a conveying system, then transferred to the receiving device, and using the transport device a group of goods is moved from the receiving device into the channel simultaneously in a storage direction and in a depth direction of the channel so that a lateral wall of the rearmost good in the storage direction is substantially flush with the channel end edge.
1. A method for storing piece goods ( 6 ) of different dimensions in storage channels ( 4 ) of a storage rack ( 1 ) having a plurality of storage channels ( 4 ), whereby the piece goods ( 6 ) are conveyed to the storage channels ( 4 ) by means of a piece goods receiving device ( 2 ) which can be moved along the storage rack ( 1 ) in a first direction (x-direction) and into the storage channels ( 4 ) by means of a transport device ( 32 ) which can be extended out from the piece goods receiving device ( 2 ) into the storage channel ( 4 ) in a second direction (z-direction), and the piece goods ( 6 ) are stored one against the other in a tightly packed manner in the storage channels ( 4 ) respectively, comprising the steps:
detecting, by means of a control unit ( 8 ), at least one width dimension ( 7 ) of the piece goods ( 6 ), which width dimension ( 7 ) extends transversely to the longitudinal extension of the storage channel ( 4 ) when the piece good ( 6 ) has been stored in the storage channel ( 4 ),
designating width classes and assigning the piece goods ( 6 ) to the respective width classes by the control unit ( 8 ),
feeding the piece goods ( 6 ) in a selective manner according to width class to at least one pick-up station ( 53 ) by means of a conveying system ( 3 ),
designating at least one storage channel ( 4 ) from a number of storage channels ( 4 ) and a storage depth ( 35 ) in the designated storage channel ( 4 ) in which the piece goods ( 6 ) of a single width class should be stored,
positioning the piece goods receiving device ( 2 ) in front of the pick-up station ( 53 ),
transferring to the piece goods receiving device ( 2 ) those piece goods ( 6 ) of this width class which should be stored in the designated storage channel ( 4 ),
lining up the piece goods ( 6 ) on the piece goods receiving device ( 2 ) one against the other in a tightly packed manner to form a group of piece goods ( 61 ),
positioning the piece goods receiving device ( 2 ) in front of the designated storage channel ( 4 ),
moving the group of piece goods ( 61 ) from the piece goods receiving device ( 2 ) into the storage channel ( 4 ) by means of the transport device ( 32 ) such that the piece goods ( 6 ) are moved simultaneously in a first direction of movement (storage direction 63 ) and in the depth direction of the storage channel ( 4 ) to such a degree that the lateral wall ( 64 ) of the rearmost piece good ( 6 ) in the direction of movement (storage direction 63 ) is substantially flush with an end edge ( 65 ) of the storage channel ( 4 ),
comprising the steps:
designating at least one storage channel ( 4 ) from a number of storage channels ( 4 ) in which one piece good ( 6 ) of a width class or several piece goods ( 6 ) of a single width class is/are already being temporarily stored,
determining, by the control unit ( 8 ), a storage depth ( 35 ) in the designated storage channel ( 4 ) which remains free after deduction of the length dimension ( 9 ) of the temporarily stored piece good ( 6 ) or temporarily stored piece goods ( 6 ),
determining, by the control unit ( 8 ), the piece goods ( 6 ) which can be additionally stored in the designated storage channel ( 4 ) for this width class,
transferring to the piece goods receiving device ( 2 ) those piece goods ( 6 ) which can be additionally stored in the designated storage channel ( 4 ) for this width class,
optionally, lining up the piece goods ( 6 ) on the piece goods receiving device ( 2 ) one against the other in a tightly packed manner to form a group of piece goods ( 61 ),
positioning the piece good ( 6 ) or group of piece goods ( 61 ) on the piece goods receiving device ( 2 ) by means of a conveyor device ( 33 ) comprising the piece goods receiving device ( 2 ),
positioning the piece goods receiving device ( 2 ) in front of the designated storage channel ( 4 ),
moving a piece good ( 6 ) already disposed in the storage channel ( 4 ) or a group of piece goods ( 61 ) already disposed in the storage channel ( 4 ) from the storage channel ( 4 ) onto the piece goods receiving device ( 2 ) by means of the transport device ( 32 ) such that the piece good ( 6 ) or group of piece goods ( 61 ) is moved in a second direction of movement (retrieval direction 70 ),
aligning and positioning the piece goods ( 6 ) on the piece goods receiving device ( 2 ) so that the piece good ( 6 ) or group of piece goods ( 61 ) on the piece goods receiving device ( 2 ) and the piece good ( 6 ) or group of piece goods ( 61 ) from the storage channel ( 4 ) lie one against the other in a tightly packed manner and are positioned relative to one another in a direction extending transversely to the longitudinal extension of the storage channel ( 4 ),
moving the resultant group of piece goods ( 61 ) from the piece goods receiving device ( 2 ) into the storage channel ( 4 ) by means of the transport device ( 32 ) such that the piece goods ( 6 ) are moved simultaneously in a first direction of movement (storage direction 63 ) and to such a degree in the depth direction of the storage channel ( 4 ) that the lateral wall ( 64 ) of the rearmost piece good ( 6 ) in the direction of movement (storage direction 63 ) is substantially flush with an end edge ( 65 ) of the storage channel ( 4 ).
2. The method according to claim 1 , further comprising the steps:
designating width classes having at least a first width class and a second width class,
assigning the different piece goods ( 6 ) to the first width class and second width class,
designating storage zones ( 16 , 17 ) having at least a first storage zone ( 16 ) and a second storage zone ( 17 ),
providing a plurality of first storage channels ( 4 ) in the first storage zone ( 16 ),
providing a plurality of second storage channels ( 4 ) in the second storage zone ( 17 ),
moving the group of piece goods ( 61 ) comprising the piece goods ( 6 ) of the first width class by means of the transport device ( 32 ) from the piece goods receiving device ( 2 ) into one of the first storage channels ( 4 ),
moving the group of piece goods ( 61 ) comprising the piece goods ( 6 ) of the second width class by means of the transport device ( 32 ) from the piece goods receiving device ( 2 ) into one of the second storage channels ( 4 ).
3. The method according to claim 1 , further comprising the steps:
measuring the piece goods ( 6 ) at a measuring station ( 58 ) before transferring them to the piece goods receiving device ( 2 ),
determining a width dimension ( 7 ) of each piece good ( 6 ) extending transversely to the longitudinal extension of the storage channel ( 4 ) when the piece good ( 6 ) has been stored in the storage channel ( 4 ),
determining a length dimension ( 9 ) of each piece good ( 6 ) extending in the direction of the longitudinal extension of the storage channel ( 4 ) after the piece good ( 6 ) has been stored in the storage channel ( 4 ),
transmitting the measurement values for each piece good ( 6 ) to the control unit ( 8 ),
evaluating the measurement values for each piece good ( 6 ) by means of the control unit ( 8 ),
activating the transport device ( 32 ) and/or conveying system ( 3 ) by means of the control unit ( 8 ) based on the evaluation of the measurement values for each piece good ( 6 ).
4. The method according to claim 1 , further comprising the steps:
measuring the piece goods ( 6 ) at a measuring station ( 58 ) before transferring them to the piece goods receiving device ( 2 ),
determining at least a length dimension ( 9 ) of each piece good ( 6 ) extending in the direction of the longitudinal extension of the storage channel ( 4 ) when the piece good ( 6 ) has been stored in the storage channel ( 4 ),
transmitting the measurement values of each piece good ( 6 ) to the control unit ( 8 ),
calculating the number of piece goods ( 6 ) based on the storage depth ( 35 ) and the length dimension ( 9 ) of each individual piece good ( 6 ),
feeding the piece goods ( 6 ) selectively according to width class and in the corresponding number to the pick-up station ( 53 ),
positioning the piece goods receiving device ( 2 ) in front of the pick-up station ( 53 ),
transferring to the piece goods receiving device ( 2 ) the fed piece goods ( 6 ) belonging to this width class and in the corresponding number which should be stored in the designated storage channel ( 4 ).
5. The method according to claim 1 , further comprising the steps:
calculating a target length of the group of piece goods ( 61 ) after transferring and aligning the piece goods ( 6 ) on the piece goods receiving device ( 2 ), the target length being defined on the basis of the length dimension ( 9 ) of the piece goods ( 6 ) within the group of piece goods ( 61 ),
detecting an actual length of the group of piece goods ( 61 ) after transferring and aligning the piece goods ( 6 ) on the piece goods receiving device ( 2 ) by means of a sensor system ( 41 ),
comparing the target length with the actual length by means of the control unit ( 8 ),
triggering a monitoring signal by means of the control unit ( 8 ) if the actual length deviates from the target length.
6. The method according to claim 1 , further comprising the steps:
aligning the piece goods ( 6 ) of the group of piece goods ( 61 ) on the piece goods receiving device ( 2 ) in a direction extending transversely to the longitudinal extension of the storage channel ( 4 ) and prior to moving the group of piece goods ( 61 ) from the piece goods receiving device ( 2 ) into the storage channel ( 4 ).
7. The method according to claim 1 , further comprising the steps:
positioning the piece goods ( 6 ) of the group of piece goods ( 61 ) on the piece goods receiving device ( 2 ) in a direction parallel with the longitudinal extension of the storage channel ( 4 ) and prior to moving the group of piece goods ( 61 ) from the piece goods receiving device ( 2 ) into the storage channel ( 4 ).
8. The method according to claim 1 , whereby in order to retrieve piece goods ( 6 ) from one of the storage channels ( 4 ), the following steps are implemented:
positioning the piece goods receiving device ( 2 ) in front of the storage channel ( 4 ) from which one or more piece goods ( 6 ) are to be retrieved,
moving individual piece goods ( 6 ) or the group of piece goods ( 61 ) from the storage channel ( 4 ) onto the piece goods receiving device ( 2 ) by means of the transport device ( 32 ) such that the transport device ( 32 ) moves all of the piece goods ( 6 ) disposed in the storage channel ( 4 ) simultaneously in the second direction of movement (retrieval direction 70 ) and out of the storage channel ( 4 ) to the degree that the desired number of piece goods ( 6 ) or the group of piece goods ( 61 ) is/are positioned on the piece goods receiving device ( 2 ).
9. A storage system comprising a storage rack ( 1 ) having a plurality of storage channels ( 4 ), at least one piece goods receiving device ( 2 ) which can be moved along the storage rack ( 1 ) in a first direction (x-direction) and a transport device ( 32 ) which can be extended out from the piece goods receiving device ( 2 ) in a second direction (z-direction) into the storage channel ( 4 ) as well as a control unit ( 8 ) for the piece goods receiving device ( 2 ) and transport device ( 32 ), and the storage rack ( 1 ), in particular the storage channels ( 4 ), are configured to store piece goods ( 6 ) of different dimensions in the storage channels ( 4 ) one against the other in a tightly packed manner, and the control unit ( 8 ) is configured to:
detect at least a width dimension ( 7 ) of the piece goods ( 6 ) in an electronic evaluation module ( 59 ), which width dimension ( 7 ) extends transversely to the longitudinal extension of the storage channel ( 4 ) when the piece good ( 6 ) has been stored in the storage channel ( 4 ),
designate width classes and assign the piece goods ( 6 ) to the respective width classes,
designate at least one storage channel ( 4 ) from a number of storage channels ( 4 ) and determine a storage depth ( 35 ) for this storage channel ( 4 ), in which storage channel ( 4 ) only piece goods ( 6 ) of a single width class are stored,
control a conveying system ( 3 ) in order to convey the piece goods ( 6 ) selectively according to width class to a pick-up station ( 53 ),
control the piece goods receiving device ( 2 ) in order to position it in front of the pick-up station ( 53 ) and, afterwards, to transfer to the piece goods receiving device ( 2 ) those piece goods ( 6 ) of this width class which should be stored in the designated storage channel ( 4 ), and the piece goods ( 6 ) are lined up on the piece goods receiving device ( 2 ) one against the other in a tightly packed manner to form a group of piece goods ( 61 ),
control the piece goods receiving device ( 2 ) in order to position it in front of the designated storage channel ( 4 ) and, afterwards, to move the group of piece goods ( 61 ) by means of the transport device ( 32 ) from the piece goods receiving device ( 2 ) into the storage channel ( 4 ), in doing so the piece goods ( 6 ) are moved simultaneously in a first direction of movement (storage direction 63 ) and in the depth direction of the storage channel ( 4 ) to the degree that the lateral wall ( 64 ) of the rearmost piece good ( 6 ) in the direction of movement (storage direction 63 ) is substantially flush with an end edge ( 65 ) of the storage channel ( 4 ), wherein the control unit ( 8 ) is further configured to:
designate at least one storage channel ( 4 ) from a number of storage channels ( 4 ) in which a piece good ( 6 ) of a width class or several piece goods ( 6 ) of a single width class is/are already being temporarily stored,
determine a storage depth ( 35 ) in the designated storage channel ( 4 ) which remains free after deduction of the length dimension ( 9 ) of the temporarily stored piece good ( 6 ) or temporarily stored piece goods ( 6 ),
determine the piece goods ( 6 ) which can be additionally stored in the designated storage channel ( 4 ) for this width class,
control the conveying system ( 3 ) and/or the piece goods receiving device ( 2 ) in order to transfer to the piece goods receiving device ( 2 ) those piece goods ( 6 ) which can be additionally stored in the designated storage channel ( 4 ) for this width class, and a piece good ( 6 ) or several of the piece goods ( 6 ) on the piece goods receiving device ( 2 ) are lined up one against the other in a tightly packed manner to form a group of piece goods ( 61 ),
control the piece goods receiving device ( 2 ) or the transport device ( 32 ) in order to position the piece good ( 6 ) or group of piece goods ( 61 ),
control the piece goods receiving device ( 2 ) in order to position it in front of the designated storage channel ( 4 ),
control the piece goods receiving device ( 2 ) and/or the transport device ( 32 ) in order to move a piece good ( 6 ) already disposed in the storage channel ( 4 ) or a group of piece goods ( 61 ) already disposed in the storage channel ( 4 ) by means of the transport device ( 32 ) from the storage channel ( 4 ) onto the piece goods receiving device ( 2 ) such that the piece good ( 6 ) or group of piece goods ( 61 ) is moved in a second direction of movement (retrieval direction 70 ),
control the piece goods receiving device ( 2 ) and/or the transport device ( 32 ) in order to line up and position the piece goods ( 6 ) on the piece goods receiving device ( 2 ) one after the other so that the piece good ( 6 ) or group of piece goods ( 61 ) on the piece goods receiving device ( 2 ) and the piece good ( 6 ) or group of piece goods ( 61 ) from the storage channel ( 4 ) lie one against the other in a tightly packed manner and are positioned relative to one another,
control the piece goods receiving device ( 2 ) and/or the transport device ( 32 ) in order to move the resultant group of piece goods ( 61 ) by means of the transport device ( 32 ) from the piece goods receiving device ( 2 ) into the storage channel ( 4 ) such that the piece goods ( 6 ) are moved simultaneously in a first direction of movement (storage direction 63 ) and to such a degree in the depth direction of the storage channel ( 4 ) that the lateral wall ( 64 ) of the rearmost piece good ( 6 ) in the direction of movement (storage direction 63 ) is substantially flush with an end edge ( 65 ) of the storage channel ( 4 ).
10. The storage system according to claim 9 , wherein the piece goods receiving device ( 2 ) comprises a motorized conveyor device ( 33 ), the transport device ( 32 ) and stop elements ( 39 , 40 ), and the motorized conveyor device ( 33 ), transport device ( 32 ) and stop elements ( 39 , 40 ) are mounted on a support frame ( 18 ), and the stop elements ( 39 , 40 ) are disposed in the oppositely lying end regions of the motorized conveyor device ( 33 ) and can be moved between an initial position in which they are moved out of the transport path of the piece goods ( 6 ) along the conveyor device ( 33 ) and an operating position in which they are moved into the transport path of the piece goods ( 6 ) along the conveyor device ( 33 ).
11. The storage system according to claim 9 , wherein the piece goods receiving device ( 2 ) comprises a motorized conveyor device ( 33 ), the transport device ( 32 ) and a sensor system ( 41 ), and the motorized conveyor device ( 33 ) and transport device ( 32 ) are mounted on a support frame ( 18 ), and the sensor system ( 41 ) is configured to detect the piece goods ( 6 ) on the piece goods receiving device ( 2 ) and is connected to the control unit ( 8 ) in order to determine an actual length of the group of piece goods ( 61 ) on the piece goods receiving device ( 2 ).
12. The storage system according to claim 9 , wherein the piece goods receiving device ( 2 ) comprises a motorized conveyor device ( 33 ) and the transport device ( 32 ), and the motorized conveyor device ( 33 ) and transport device ( 32 ) are mounted on a support frame ( 18 ), and the transport device ( 32 ) has telescopic units ( 42 ) disposed parallel with longitudinal sides of the conveyor device ( 33 ), and the telescopic units ( 42 ) respectively comprise a base frame ( 43 ), a first rail ( 44 ) that is displaceable relative to the base frame ( 43 ) and a second rail ( 45 ) that is displaceable relative to the first rail ( 44 ), and the second rail ( 45 ) is provided with a transport element ( 48 , 49 ) respectively at its oppositely lying end regions, and the transport elements ( 48 , 49 ) can be moved between an initial position in which they are moved out of the transport path of the piece goods ( 6 ) along the conveyor device ( 33 ) and an operating position in which they are moved into the transport path of the piece goods ( 6 ) along the conveyor device ( 33 ).
13. The storage system according to claim 12 , wherein the motorized conveyor device ( 33 ) comprises a belt conveyor, the transport surface ( 34 ) of which substantially corresponds in terms of length to the maximum storage depth ( 35 ) of the storage rack ( 1 ) and in terms of width to substantially the maximum width dimension ( 7 ) of a piece good ( 6 ).
14. The storage system according to claim 9 , wherein the piece goods receiving device ( 2 ) comprises a motorized conveyor device ( 33 ), the transport device ( 32 ) and supporting means ( 37 ), and the motorized conveyor device ( 33 ), transport device ( 32 ) and supporting means ( 37 ) are mounted on a support frame ( 18 ), and the supporting means ( 37 ) are disposed in the oppositely lying end regions of the motorized conveyor device ( 33 ) and are designed so that when the piece goods ( 6 ) are being moved between the piece goods receiving device ( 2 ) and storage channel ( 4 ), the piece goods ( 6 ) can lie on the supporting means ( 37 ).
15. The storage system according to claim 14 , wherein the supporting means ( 37 ) are provided respectively in the form of a motorized conveyor device ( 38 ).
16. A storage system comprising a storage rack ( 1 ) having a plurality of storage channels ( 4 ), at least one piece goods receiving device ( 2 ) which can be moved along the storage rack ( 1 ) in a first direction (x-direction) and a transport device ( 32 ) which can be extended relative to the piece goods receiving device ( 2 ) in a second direction (z-direction) into the storage channel ( 4 ) as well as a control unit ( 8 ) for the piece goods receiving device ( 2 ) and transport device ( 32 ), and the storage rack ( 1 ), in particular the storage channels ( 4 ), are configured to store piece goods ( 6 ) of different dimensions in the storage channels ( 4 ) lying one against the other in a tightly packed manner, and the control unit ( 8 ) is configured to:
detect at least a width dimension ( 7 ) of the piece goods ( 6 ) in an electronic evaluation module ( 59 ), which width dimension ( 7 ) extends transversely to the longitudinal extension of the storage channel ( 4 ) when the piece good ( 6 ) has been stored in the storage channel ( 4 ),
designate width classes and assign the piece goods ( 6 ) to the respective width classes,
designate at least one storage channel ( 4 ) from a number of storage channels ( 4 ) and determine a storage depth ( 35 ) for this storage channel ( 4 ), in which storage channel ( 4 ) only piece goods ( 6 ) of a single width class are stored,
control a conveying system ( 3 ) in order to convey the piece goods ( 6 ) selectively according to width class to a pick-up station ( 53 ),
control the piece goods receiving device ( 2 ) in order to position it in front of the pick-up station ( 53 ) and, afterwards, to transfer to the piece goods receiving device ( 2 ) those piece goods ( 6 ) of this width class which should be stored in the designated storage channel ( 4 ), and the piece goods ( 6 ) are lined up on the piece goods receiving device ( 2 ) one against the other in a tightly packed manner to form a group of piece goods ( 61 ),
control the piece goods receiving device ( 2 ) in order to position it in front of the designated storage channel ( 4 ) and, afterwards, to move the group of piece goods ( 61 ) by means of the transport device ( 32 ) from the piece goods receiving device ( 2 ) into the storage channel ( 4 ), in doing so the piece goods ( 6 ) are moved simultaneously in a first direction of movement (storage direction 63 ) and in the depth direction of the storage channel ( 4 ) to the degree that the lateral wall ( 64 ) of the rearmost piece good ( 6 ) in the direction of movement (storage direction 63 ) is substantially flush with an end edge ( 65 ) of the storage channel ( 4 ),
wherein
the piece goods receiving device ( 2 ) comprises a motorized conveyor device ( 33 ), the transport device ( 32 ), and supporting means ( 37 ), and
the motorized conveyor device ( 33 ), transport device ( 32 ) and supporting means ( 37 ) are mounted on a support frame ( 18 ), and
the supporting means ( 37 ) are disposed in the oppositely lying end regions of the motorized conveyor device ( 33 ) and are provided respectively in the form of a motorized conveyor device ( 38 ) so that when the piece goods ( 6 ) are being moved between the piece goods receiving device ( 2 ) and the storage channel ( 4 ), the piece goods ( 6 ) lie on the supporting means ( 37 ) and can be provided with a driving force.
17. The storage system according to claim 16 , wherein the transport device ( 32 ) is mounted on the support frame ( 18 ), and the transport device ( 32 ) has telescopic units ( 42 ) disposed parallel with longitudinal sides of the conveyor device ( 33 ), and the telescopic units ( 42 ) respectively comprise a base frame ( 43 ), a first rail ( 44 ) that is displaceable relative to the base frame ( 43 ) and a second rail ( 45 ) that is displaceable relative to the first rail ( 44 ), and the second rail ( 45 ) is provided with a transport element ( 48 , 49 ) respectively at its oppositely lying end regions, and the transport elements ( 48 , 49 ) can be moved between an initial position in which they are moved out of the transport path of the piece goods ( 6 ) along the conveyor device ( 33 ) and an operating position in which they are moved into the transport path of the piece goods ( 6 ) along the conveyor device ( 33 ).
18. The storage system according to claim 16 , wherein the motorized conveyor device ( 33 ) comprises a belt conveyor, the transport surface ( 34 ) of which substantially corresponds in terms of length to the maximum storage depth ( 35 ) of the storage rack ( 1 ) and in terms of width to substantially the maximum width dimension ( 7 ) of a piece good ( 6 ).
19. The storage system according to claim 16 , wherein the piece goods receiving device ( 2 ) further comprises stop elements ( 39 , 40 ), and the motorized conveyor device ( 33 ), transport device ( 32 ) and stop elements ( 39 , 40 ) are mounted on a support frame ( 18 ), and the stop elements ( 39 , 40 ) are disposed in the oppositely lying end regions of the motorized conveyor device ( 33 ) and can be moved between an initial position in which they are moved out of the transport path of the piece goods ( 6 ) along the conveyor device ( 33 ) and an operating position in which they are moved into the transport path of the piece goods ( 6 ) along the conveyor device ( 33 ).
20. The storage system according to claim 16 , wherein the piece goods receiving means ( 2 ) further comprises a sensor system ( 41 ), and the motorized conveyor device ( 33 ) and transport device ( 32 ) are mounted on a support frame ( 18 ), and the sensor system ( 41 ) is configured to detect the piece goods ( 6 ) on the piece goods receiving device ( 2 ) and is connected to the control unit ( 8 ) in order to determine an actual length of the group of piece goods ( 61 ) on the piece goods receiving device ( 2 ).