IP Library Granted Patent US 10,399,074
Granted Patent B2
US 10,399,074 · App. 15/555,759 · Granted Sep 3, 2019

Ceramic honeycomb structure

Inventor: Shunji Okazaki (Miyako-gun, JP)
Assignee: HITACHI METALS, LTD.
B01J35/04B01D46/2429B01D46/2451B01D53/94B01J32/00C04B35/195C04B38/00C04B38/0006C04B38/0074C04B38/06F01N3/28
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,399,074
App. No.
15/555,759
Granted
Sep 3, 2019
Kind
B2
Abstract

A ceramic honeycomb structure comprising porous cell walls defining large numbers of flow paths, the cell walls having (a) porosity of 55% or more and less than 65%, and (b) 35,000/mm 3 or more of substrate branches, wherein the number of substrate branches is defined by the number of branch points (including connecting points of 3 or more branches and connecting points of different-width branches) per a unit volume, in a network structure obtained by the skeletonization of the three-dimensional structure of cell wall substrates determined by X-ray CT.

Claims (18)

1. A ceramic honeycomb structure comprising porous cell walls defining large numbers of flow paths, said porous cell walls having

(a) porosity of 55% or more and less than 65%, and

(b) 35,000/mm 3 or more of substrate branches, wherein the number of said substrate branches is defined by the number of branch points per a unit volume, in a network structure obtained by the skeletonization of the three-dimensional structure of said cell wall substrates determined by X-ray CT, wherein the branch points comprise connecting points of 3 or more branches and connecting points of different-width branches.

2. The ceramic honeycomb structure according to claim 1 , wherein the three-dimensional structure of said cell wall substrates determined by X-ray CT meets the formula of (d90−d10)/d50≤1.25, wherein

d10, d50 and d90 are substrate diameters at cumulative substrate volumes corresponding to 10%, 50% and 90% of the total substrate volume, in a substrate volume distribution against the diameter of said substrate unit;

one substrate unit is a substrate portion between two adjacent branch points, which has the substrate diameter and the substrate volume;

said substrate diameter is determined by halving a sum of short and long diameters of said substrate unit in its transverse cross section;

and

said cumulative substrate volume is determined by cumulating the substrate volume from the minimum substrate diameter to a particular substrate diameter.

3. The ceramic honeycomb structure according to claim 1 , wherein in the three-dimensional structure of said cell wall substrates determined by X-ray CT, a substrate diameter d50 at a cumulative substrate volume corresponding to 50% of the total substrate volume, which is determined from a substrate volume distribution against the diameter of said substrate unit, is 10-20 μm, wherein

one substrate unit is a substrate portion between two adjacent branch points, which has the substrate diameter and the substrate volume;

said substrate diameter is determined by halving a sum of short and long diameters of said substrate unit in its transverse cross section; and

said cumulative substrate volume is determined by cumulating the substrate volume from the minimum substrate diameter to a particular substrate diameter.

4. The ceramic honeycomb structure according to claim 1 , wherein in the three-dimensional structure of said cell wall substrates determined by X-ray CT, a substrate diameter d10 at a cumulative substrate volume corresponding to 10% of the total substrate volume, which is determined from a substrate volume distribution against the diameter of said substrate unit, is 8 μm or more, wherein

one substrate unit is a substrate portion between two adjacent branch points, which has the substrate diameter and the substrate volume;

said substrate diameter is determined by halving a sum of short and long diameters of said substrate unit in its transverse cross section; and

said cumulative substrate volume is determined by cumulating the substrate volume from the minimum substrate diameter to a particular substrate diameter.

5. The ceramic honeycomb structure according to claim 1 , wherein said ceramic is a cordierite-type ceramic.

Assignments (3)
CHANGE OF ADDRESS Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 073917/0124 →
CHANGE OF NAME Recorded Dec 9, 2025
From: HITACHI METALS, LTD.
To: PROTERIAL, LTD.
Reel/Frame 073917/0160 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2017
From: OKAZAKI, SHUNJI
To: HITACHI METALS, LTD.
Reel/Frame 043490/0197 →
Priority Claims (1)
JP 2015-061183 · Mar 24, 2015 · national
Continuity (1)
Related Publication 20180050333A1 · Feb 22, 2018