Method for treating off gas and producing hydrogen

1. A method for treating an off gas, said off gas being a tail gas of a Fischer-Tropsch reaction,

said method comprising the following steps:

(1) feeding said off gas and an amount of steam needed to convert methane into mainly hydrogen and carbon monoxide to a reforming unit comprising a steam methane reforming reactor, obtaining a first effluent comprising carbon monoxide;

(2) feeding said first effluent through one or more of a high temperature shift reactor, a medium temperature shift reactor, and a low temperature shift reactor to convert at least part of the carbon monoxide and an amount of water into hydrogen and carbon dioxide, to obtain a second effluent;

(3) optionally, removing bulk water from the second effluent obtained in one or more of step (1) and step (2); and

(4) feeding the second effluent of one or more of step (2) and step (3) through a pressure swing adsorption (PSA) unit comprising one or more columns, operated such that a hydrogen rich gas stream is obtained;

wherein natural gas is added to one or more of the off gas and the first effluent obtained in step (1).

2. The method according to claim 1 wherein step 4 comprises the following steps:

(A) feeding the second effluent obtained in one or more of step (2) and step (3) through one or more columns in the PSA unit, said one or more columns comprising an adsorbent bed, wherein the adsorbent bed comprises alumina, a carbon molecular sieve, silicalite, activated carbon, a zeolite, and mixtures thereof,

with upon commencement of said feeding, the bed and column being pre-saturated and pre-pressurized to a pressure in the range of 20 to 80 bar absolute (bar a), comprising 80 to 99.9 volume% hydrogen, and

discharging a third effluent from the other end of said bed, and

continuing said feeding and said discharging until one or more of a nitrogen and an argon comprising gas has reached at least 45% of the length of the bed and has reached at most 80% of the length of the bed, calculated from the end of the bed at which the second effluent is being fed;

(B) ceasing the feeding of the second effluent, and reducing the pressure in the column and the bed by about 2 to 25 bar a; and

(C) further reducing the pressure of the column and adsorbent bed to a pressure in the range of 1 to 5 bar a; and

(D) rinsing the column and adsorbent bed by feeding a gas, through the column and adsorbent bed:

the column and bed being at a pressure in the range of 1 to 5 bar a; and

(E) pressurizing the column and adsorbent bed to a pressure in the range of 15 to 75 bar a.

3. The method according to claim 1 wherein a natural gas stream is fed through the steam methane reforming reactor in step (1).

4. The method according to claim 1 wherein the off gas comprises, (in volume percentage based on the total volume of the off gas:

Methane

1-50

vol %;

Carbon Monoxide

10-45

vol %;

Carbon Dioxide

10-65

vol %;

Hydrogen

5-80

vol %;

Nitrogen

0.5-55

vol %;

Argon

0-55

vol %.

5. The method according to claim 1 wherein the first effluent fed to one or more of the high temperature shift reactor, the medium temperature shift reactor, and the low temperature shift reactor comprises, (in volume percentage based on the total volume of the gas fed:

Methane

1-50

vol %;

Carbon Monoxide

5-45

vol %;

Carbon Dioxide

5-65

vol %;

Hydrogen

5-80

vol %;

Nitrogen

0.001-55

vol %;

Argon

0-55

vol %.

6. The method according to claim 1 wherein the second effluent comprises, (in volume percentage based on the total volume of the second effluent:

Methane

1-20

vol %;

Carbon Monoxide

1-10

vol %;

Carbon Dioxide

10-40

vol %;

Hydrogen

40-95

vol %;

Nitrogen

0.001-10

vol %;

Argon

0.0001-5

vol %.

7. The method according to claim 2 wherein the natural gas provided upstream of the reforming unit is mixed with steam prior to being added to the off gas stream.

8. The method according to claims 1 wherein the reforming unit further comprises a pre-reforming reactor.