IP Library Granted Patent US 10,636,540
Granted Patent B2
US 10,636,540 · App. 15/556,270 · Granted Apr 28, 2020

Electro-conductive pastes comprising an oxide additive

Inventors: Markus König (Dieburg, DE); Gerd Schulz (Conshohocken, PA); Daniel W. Holzmann (Blue Bell, PA); Matthias Hörteis (Bryn Mawr, PA)
Assignee: HERAEUS DEUTSCHLAND GMBH & CO. KG
H01B1/16C09D5/24H01L31/02167H01L31/022425Y02E10/50
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Quick Facts
Patent No.
US 10,636,540
App. No.
15/556,270
Granted
Apr 28, 2020
Kind
B2
Abstract

In general, the present invention relates to an electro-conductive paste comprising an oxide additive and solar cells obtainable therefrom. More specifically, the present invention relates to electro-conductive pastes, solar cell precursors, processes for preparation of solar cells, solar cells and solar modules. The present invention relates to a conductive paste composition comprising the following paste constituents: a. at least about 70 wt. % Ag particles, based on the paste; b. a vehicle; c. a glass; d. an oxide additive comprising MI, MII, and O; wherein MI and MII are different; wherein MI is selected from the group consisting of: V, Nb, Ta, Cr, Mo, W, Ge, As, Sb, Se, Te, Pb and Bi; wherein MII is selected from the group consisting of: V, Nb, Ta, Cr, Mo, W, Ge, As, Sb, Se, Te, Pb, Bi, Mn, Ce, Zn, Li, Na, K, Rb, Cs, Mg, Ca, Sr and Ba; wherein the oxide additive is crystalline according to electron back scattering diffraction (EBSD) measurement.

Claims (37)

1. A conductive paste composition comprising the following paste constituents:

a. at least about 70 wt. % Ag particles, based on the paste;

b. a vehicle;

c. a glass;

d. an oxide additive comprising MI, MII, and O;

wherein MI is selected from the group consisting of: V, Nb, Ta, Cr, Mo, W, Ge, As, Sb, Se, Te, and Pb;

wherein MII is Bi;

wherein the oxide additive is crystalline according to electron back scattering diffraction (EBSD) measurement; and

wherein the content of the glass is at least 1 wt. % based on the paste.

2. The conductive paste composition according to claim 1 , wherein MI is selected from the group consisting of: V, Nb, Ta, Cr, Mo, W, Ge, As, Sb, Se, and Pb.

3. The conductive paste composition according to claim 1 , wherein MI is selected from the group consisting of: V, Nb, Ta, Cr, Mo, W, As, Sb, Se, and Pb.

4. The conductive paste composition according to claim 1 , wherein MI is selected from the group consisting of: V, Nb, Ta, Cr, Mo, W, Ge, Sb, Se, and Pb.

5. The conductive paste composition according to claim 1 , wherein MI is selected from the group consisting of: V, Nb, Ta, Cr, Mo, W, Sb, Se, and Pb.

6. The conductive paste composition according to claim 1 , wherein MI is selected from the group consisting of: V, Nb, Ta, Cr, Mo and W.

7. The conductive paste composition according to claim 1 , wherein MI is selected from the group consisting of: V and Mo.

8. The conductive paste composition according to claim 1 wherein the oxide additive has the general formula MI a MII b O c , wherein a, b and c are positive integers.

9. The conductive paste composition according to claim 8 , wherein the oxide is one or more selected form the group consisting of: Bi 2 (MoO 4 ) 3 , Bi 2 Mo 2 O 9 , BizMoO 6 , Bi 6 MoO 12 , BiVO 4 , Bi 4 V 2 O 11 , Bi 8 V 2 O 17 and Bi 12 V 2 O 23 .

10. The conductive past composition according to claim 1 , wherein the oxide additive further comprises MIII which is selected from the group consisting of: V, Nb, Ta, Cr, Mo, W, Ge, As, Sb, Se, Te, Pb, Bi, Mn, Ce and Zn; wherein MIII is different to both MI and MII.

11. The conductive paste composition according to claim 10 , wherein the oxide additive has the general formula MI d MII e MIII f O g , wherein d, e, f and g are positive integers.

12. The conductive paste composition according to claim 10 , wherein the oxide additive is one or more selected from the group consisting of: BiPbVO 3 , Pb 2 BiV 3 O 11 , BiPb 2 VO 6 , BiPbVO 5 and BiPb 3 V 3 O 12 .

13. The conductive paste composition according to claim 1 , wherein the oxide additive is in the range from about 0.01 to about 5 wt. %.

14. The conductive paste composition according to claim 1 , wherein the glass is in the range from 1 to about 9 wt. %.

15. The conductive paste composition according to claim 1 , wherein the content of the glass is between 1 and 9 wt. % based on the paste.

16. The conductive paste composition according to claim 1 , wherein the content of the glass is between 1.5 and 6 wt. % based on the paste.

17. The conductive paste composition according to claim 1 , wherein the content of the glass is between 2 and 4 wt. % based on the paste.

18. The conductive paste composition according to claim 1 , wherein the glass does not comprise more than about 1 wt. % Pb, based on the weight of Pb atoms and the total weight of the glass.

19. A precursor comprising the following precursor components:

a. a Si wafer having at least one p-type doped region and at least one n-type doped region; and

b. a conductive paste composition according to claim 1 superimposed on the wafer.

20. The precursor according to claim 19 , wherein the paste is superimposed on an n-type doped face.

21. The precursor according to claim 19 , wherein the face on which the paste is applied has a surface dopant concentration less than about 5*10 21 cm −3 .

22. A process for producing a solar cell comprising the following steps:

a. providing a precursor according to claim 19 ;

b. firing the precursor in order to obtain the solar cell.

23. The process according to claim 22 , wherein the temperature of the firing step b. does not exceed 870° C.

24. A solar cell obtainable by a process according to claim 22 .

25. A module comprising at least 2 solar cells, at least one of which is according to claim 24 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2025
From: HERAEUS PRECIOUS METALS GMBH & CO. KG
To: HERAEUS PHOTOVOLTAICS TECHNOLOGY (SHANGHAI) CO., LTD.
Reel/Frame 072603/0244 →
CHANGE OF NAME Recorded Sep 18, 2025
From: HERAEUS DEUTSCHLAND GMBH & CO. KG
To: HERAEUS PRECIOUS METALS GMBH & CO. KG
Reel/Frame 072580/0308 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2018
From: KÖNIG, MARKUS; SCHULZ, GERD; HOLZMANN, DANIEL W; HORTEIS, MATTHIAS
To: HERAEUS DEUTSCHLAND GMBH & CO. KG
Reel/Frame 044535/0400 →
Continuity (2)
Provisional Application 62139302 · Mar 27, 2015
Related Publication 20180053577A1 · Feb 22, 2018