IP Library Granted Patent US 10,464,845
Granted Patent B2
US 10,464,845 · App. 15/556,280 · Granted Nov 5, 2019

Method for manufacturing glass panel unit, method for manufacturing glass window, and device for manufacturing glass substrate with spacer

Inventors: Masataka Nonaka (Osaka, JP); Eiichi Uriu (Osaka, JP); Tasuku Ishibashi (Osaka, JP); Hiroyuki Abe (Osaka, JP); Haruhiko Isikawa (Osaka, JP)
Assignee: Panasonic Intellectual Property Management Co., Ltd.
C03C27/06C03C27/10E06B3/663E06B3/6612E06B3/66304E06B3/6775
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Quick Facts
Patent No.
US 10,464,845
App. No.
15/556,280
Granted
Nov 5, 2019
Kind
B2
Abstract

A first glass substrate, a die including a penetrating space, a seat member, and a punching member are set so as to be arranged in this order. Subsequently, the seat member is punched by the punching member to remove part from the seat member through the penetrating space of the die. The part removed, is placed on the first glass substrate by the punching member so as to allow the part to serve as at least one spacer. Thereafter, the second glass substrate is placed on the first glass substrate with the at least one spacer in-between to form a glass panel unit.

Claims (30)

1. A method for manufacturing glass panel unit, comprising:

a setting step of setting a first glass substrate, a die including a penetrating space, a seat member, and a punching member so as to be arranged in this order;

a spacer forming step of punching the seat member by the punching member to remove part from the seat member through the penetrating space of the die and place the part removed, on the first glass substrate by the punching member so as to allow the part to serve as at least one spacer;

a moving step of changing a relative position between the punching member and the first glass substrate; and

an assembling step of placing a second glass substrate on the first glass substrate with the at least one spacer in-between to form between the first glass substrate and the second glass substrate an inside space where the at least one spacer is present,

wherein the assembling step is performed after the spacer forming step is repeated a plurality of times with the moving step being performed between adjacent spacer forming steps, and

wherein the spacer forming step includes pressing the part separate from the seat member against the main face of the first glass substrate by the top end surface of the punching member at a predetemined pressure for a predetermined period of time, and thereby tentatively fixed on the main face.

2. The method for manufacturing glass panel unit, according to claim 1 , wherein:

the penetrating space includes a plurality of penetrating holes separate from each other;

the punching member includes a plurality of punches separate from each other; and

the spacer forming step includes punching the seat member by the plurality of punches to remove a plurality of portions from the seat member through the plurality of penetrating holes of the die and place the plurality of portions removed, on the first glass substrate by the plurality of punches, so as to allow the plurality of portions to serve as a plurality of spacers individually.

3. The method for manufacturing glass panel unit, according to claim 1 , further comprising a treatment step of reducing pressure of the inside space or supplying gas to the inside space.

4. The method for manufacturing glass panel unit, according to claim 1 , further comprising a second assembling step of bonding one of the first glass substrate and the second glass substrate, to a third glass substrate with a seal member with a frame shape to form a second inside space enclosed by the seal member.

5. A method for manufacturing glass window, comprising a fitting step of fitting a glass panel unit manufactured by the method for manufacturing glass panel unit according to claim 1 , into a window frame.

6. A method for manufacturing a glass panel unit, comprising:

a setting step of setting a first glass substrate, a die including a penetrating space, a seat member, and a punching member so as to be arranged in this order;

a spacer forming step of punching the seat member by the punching member to remove part from the seat member through the penetrating space of the die and place the part removed, on the first glass substrate by the punching member so as to allow the part to serve as at least one spacer;

a moving step of changing a relative position between the punching member and the first glass substrate; and

an assembling step of placing a second glass substrate on the first glass substrate with the at least one spacer in-between to form between the first glass substrate and the second glass substrate an inside space where the at least one spacer is present,

wherein the assembling step is performed after the spacer forming step is repeated a plurality of times with the moving step being performed between adjacent spacer forming steps, and

wherein the assembling step includes placing a seal member with a frame shape on an outer periphery of the main face of the first glass substrate so as to surround a plurality of spacers collectively, and bonding the first glass substrate and the second glass substrate to each other with the seal member.

7. The method for manufacturing a glass panel unit, according to claim 6 , wherein:

the spacer forming step includes pressing the part separate from the seat member against the main face of the first glass substrate by the top end surface of the punching member at a predetermined pressure for a predetermined period of time, and thereby tentatively fixed on the main face.

8. The method for manufacturing glass panel unit, according to claim 6 , wherein:

the penetrating space includes a plurality of penetrating holes separate from each other;

the punching member includes a plurality of punches separate from each other; and

the spacer forming step includes punching the seat member by the plurality of punches to remove a plurality of portions from the seat member through the plurality of penetrating holes of the die and place the plurality of portions removed, on the first glass substrate by the plurality of punches, so as to allow the plurality of portions to serve as a plurality of spacers individually.

9. The method for manufacturing glass panel unit, according to claim 6 , further comprising a treatment step of reducing pressure of the inside space or supplying gas to the inside space.

10. The method for manufacturing glass panel unit, according to claim 6 , further comprising a second assembling step of bonding one of the first glass substrate and the second glass substrate, to a third glass substrate with a seal member with a frame shape to form a second inside space enclosed by the seal member.

11. A method for manufacturing glass window, comprising a fitting step of fitting a glass panel unit manufactured by the method for manufacturing glass panel unit according to claim 6 , into a window frame.

Assignments (3)
CHANGE OF ADDRESS Recorded Mar 17, 2026
From: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 075166/0563 →
NUNC PRO TUNC ASSIGNMENT Recorded Mar 17, 2026
From: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
To: PANASONIC HOUSING SOLUTIONS CO., LTD.
Reel/Frame 075144/0149 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2017
From: NONAKA, MASATAKA; URIU, EIICHI; ISHIBASHI, TASUKU; ABE, HIROYUKI; ISIKAWA, HARUHIKO
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 044126/0351 →
Priority Claims (1)
JP 2015-050148 · Mar 13, 2015 · national
Continuity (1)
Related Publication 20180044235A1 · Feb 15, 2018