IP Library Patent Application 15558963
Patent Application
App. No. 15/558,963

AGE-HARDENABLE STEEL, AND METHOD FOR MANUFACTURING COMPONENTS USING AGE-HARDENABLE STEEL

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
15/558,963
Abstract

Age hardenable steel is low in hardness after hot forging, providing a machine part with the desired fatigue strength and yield strength by aging treatment, and high in toughness after aging treatment, comprising C: 0.09 to 0.20%, Si: 0.01 to 0.40%, Mn: 1.5 to 2.5%, S: 0.001 to 0.045%, Cr: over 1.00% to 2.00%, Al: 0.001 to 0.060%, V: 0.22 to 0.55%, N: over 0.0080 to 0.0170%, and a balance of Fe and impurities, where an area rate of bainite structures is 80% or more, an effective V ratio (amount of dissolved V/total amount of V) is 0.9 or more, a P and Ti in the impurities is P: 0.03% or less and Ti: less than 0.005%, and the chemical composition is one where the following F1 is 1.00 or less and the F2 is 0.30 or more: F 1=C+0.1×Si+0.2×Mn+0.15×Cr+0.35× V F 2=−4.5×C+Mn+Cr−3.5 ×V

Claims (35)

1 . Age hardenable steel comprising, by mass %, C: 0.09 to 0.20%, Si: 0.01 to 0.40%, Mn: 1.5 to 2.5%, S: 0.001 to 0.045%, Cr: over 1.00% to 2.00%, Al: 0.001 to 0.060%, V: 0.22 to 0.55%, N: over 0.0080 to 0.0170%, and a balance of Fe and impurities, the P and Ti in this impurities being P: 0.03% or less and Ti: less than 0.005%, wherein

an area rate of bainite structures is 80% or more,

an effective V ratio (amount of dissolved V/total amount of V) is 0.9 or more, and

a chemical composition is one where the F1 expressed by the following formula (1) is 1.00 or less and the F2 expressed by the following formula (2) is 0.30 or more:

F 1=C+0.1×Si+0.2×Mn+0.15×Cr+0.35 ×V   (1)

F 2=−4.5×C+Mn+Cr−3.5 ×V   (2)

where, in the above formulas (1) and (2), the element symbols mean the contents of the elements by mass %.

2 . Age hardenable steel comprising, by mass %, C: 0.09 to 0.20%, Si: 0.01 to 0.40%, Mn: 1.5 to 2.5%, S: 0.001 to 0.045%, Cr: over 1.00% to 2.00%, Al: 0.001 to 0.060%, V: 0.22 to 0.55%, Mo: 0.9% or less, N: over 0.0080 to 0.0170%, and a balance of Fe and impurities, the P and Ti in this impurities being P: 0.03% or less and Ti: less than 0.005%, wherein

an area rate of bainite structures is 80% or more,

an effective V ratio (amount of dissolved V/total amount of V) is 0.9 or more, and

a chemical composition is one where the F1′ expressed by the following formula (1′) is 1.00 or less and the F2′ expressed by the following formula (2′) is 0.30 or more:

F 1′=C+0.1×Si+0.2×Mn+0.15×Cr+0.35 ×V+ 0.2×Mo  (1′)

F 2′=−4.5×C+Mn+Cr−3.5 ×V− 0.8×Mo  (2′)

where, in the above formulas (1′) and (2′), the element symbols mean the contents of the elements by mass %.

3 . The age hardenable steel according to claim 1 further comprising one or more of Cu: 0.3% or less and Ni: 0.3% or less.

4 . The age hardenable steel according to claim 1 , further comprising one or more of Ca: 0.005% or less and Bi: 0.4% or less.

5 . A method of production of part using age hardenable steel comprising:

a forging step of heating age hardenable steel according to claim 1 at 1100 to 1350° C. for 0.1 to 300 minutes, then forging it so that a surface temperature after finish forging becomes 900° C. or more, then cooling it down to room temperature while making the average cooling speed in a temperature region from 800 to 400° C. a speed of 10 to 90° C./min,

a machining step machining the steel after forging, and

an aging treatment step holding the steel after machining in the temperature region from 540 to 700° C. for 30 to 1000 minutes.

6 . The age hardenable steel according to claim 2 further comprising one or more of Cu: 0.3% or less and Ni: 0.3% or less.

7 . The age hardenable steel according to claim 2 , further comprising one or more of Ca: 0.005% or less and Bi: 0.4% or less.

8 . The age hardenable steel according to claim 3 , further comprising one or more of Ca: 0.005% or less and Bi: 0.4% or less.

9 . A method of production of part using age hardenable steel comprising:

a forging step of heating age hardenable steel according to claim 2 at 1100 to 1350° C. for 0.1 to 300 minutes, then forging it so that a surface temperature after finish forging becomes 900° C. or more, then cooling it down to room temperature while making the average cooling speed in a temperature region from 800 to 400° C. a speed of 10 to 90° C./min,

a machining step machining the steel after forging, and

an aging treatment step holding the steel after machining in the temperature region from 540 to 700° C. for 30 to 1000 minutes.

10 . A method of production of part using age hardenable steel comprising:

a forging step of heating age hardenable steel according to claim 3 at 1100 to 1350° C. for 0.1 to 300 minutes, then forging it so that a surface temperature after finish forging becomes 900° C. or more, then cooling it down to room temperature while making the average cooling speed in a temperature region from 800 to 400° C. a speed of 10 to 90° C./min,

a machining step machining the steel after forging, and

an aging treatment step holding the steel after machining in the temperature region from 540 to 700° C. for 30 to 1000 minutes.

11 . A method of production of part using age hardenable steel comprising:

a forging step of heating age hardenable steel according to claim 4 at 1100 to 1350° C. for 0.1 to 300 minutes, then forging it so that a surface temperature after finish forging becomes 900° C. or more, then cooling it down to room temperature while making the average cooling speed in a temperature region from 800 to 400° C. a speed of 10 to 90° C./min,

a machining step machining the steel after forging, and

an aging treatment step holding the steel after machining in the temperature region from 540 to 700° C. for 30 to 1000 minutes.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2017
From: YUYA, MASATO; TAKASUGA, MOTOKI; MAKINO, TAIZO; HIGASHIDA, MASASHI; HASEGAWA, TATSUYA; MORITA, KOUJI; ITO, TOSHIMASA; FUKUOKA, TOMOMITSU; NISHIWAKI, TADASHI; TANIMURA, YOSHIHIRO
To: NIPPON STEEL & SUMITOMO METAL CORPORATION; DENSO CORPORATION
Reel/Frame 043992/0164 →