IP Library Granted Patent US 11,072,704
Granted Patent B2
US 11,072,704 · App. 15/559,640 · Granted Jul 27, 2021

Polyurethane foam

Inventors: Mitsuru Omoto (Aichi, JP); Tomotaka Hara (Aichi, JP); Satoshi Takayama (Aichi, JP); Takanobu Hara (Aichi, JP)
Assignee: INOAC CORPORATION
C08L75/06C08G18/2081C08G18/4018C08G18/4241C08G18/4837C08G18/7607C08G18/7621C08G18/7664C08J9/12C08K3/04C08K5/34922C08K5/49C08G2110/0008C08G2110/0058C08G2110/0083C08G2170/20C08G2350/00
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Quick Facts
Patent No.
US 11,072,704
App. No.
15/559,640
Granted
Jul 27, 2021
Kind
B2
Abstract

Provided is a polyurethane foam having excellent heat resistance and the like. The polyurethane foam is obtained from a material that contains a polyol and a polyisocyanate, in which the polyol contains a polyester polyol, the polyisocyanate contains a diphenylmethane diisocyanate-based isocyanate, it is preferable that the polyester polyol has one or more side chains composed of an alkyl group, and the polyurethane foam may be used as a soundproof material for vehicles.

Claims (11)

1. A flexible polyurethane foam obtained from a polyurethane foaming raw material containing a polyol, a polyisocyanate, a foaming agent, a catalyst, and a flame retardant, wherein

the polyol contains a polyester polyol and a mass ratio of the polyester polyol and a polyether polyol is from 100:0 to 80:20,

the polyisocyanate is a diphenylmethane diisocyanate-based isocyanate,

the flame retardant is composed of both of powder flame retardants of expanded graphite and a phosphorus-based powder flame retardant and the adding amount is 20 parts by mass or more and 40 parts by mass or less per 100 parts by mass of the polyol,

the flexible polyurethane foam has a density (JIS K7222:2005) of from 80 to 94.1 kg/m 3 ,

the flexible polyurethane foam has an isocyanate index of from 100 to 115, and

the polyester polyol is a polymerization product having an aliphatic branched glycol and an aliphatic dicarboxylic acid as constituting units.

2. The flexible polyurethane foam according to claim 1 , wherein the polyester polyol has one or more side chains composed of an alkyl group.

3. The flexible polyurethane foam according to claim 1 , wherein the polyol contains a polyester polyol having one or more side chains composed of an alkyl group and a polyether polyol.

4. The flexible polyurethane foam according to claim 1 , wherein the polyurethane foam is composed of a slab-foamed article.

5. A vehicle comprising the flexible polyurethane foam according to claim 1 in an engine room.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2017
From: OMOTO, MITSURU; HARA, TOMOTAKA; TAKAYAMA, SATOSHI; HARA, TAKANOBU
To: INOAC CORPORATION
Reel/Frame 043629/0080 →
Priority Claims (2)
JP JP2015-057921 · Mar 20, 2015 · national
JP JP2015-130667 · Jun 30, 2015 · national
Continuity (1)
Related Publication 20180340064A1 · Nov 29, 2018