Hot-dip zinc-based plated steel sheet
A hot-dip zinc-based plated steel sheet includes: a base steel sheet that is a metal substrate; a hot-dip zinc-based plating layer provided on the base steel sheet; and a surface treatment layer formed on at least one surface of the hot-dip zinc-based plating layer, in which the surface treatment layer contains more than or equal to 0.1 g/m 2 and less than or equal to 1.2 g/m 2 of granular oxide per one surface on a metal basis in which, in a temperature range of 900 to 1300 K, standard free energy of formation (ΔG 0 ) of oxide is smaller than standard free energy of formation (ΔG 0 Zn ) of zinc oxide and larger than standard free energy of formation (ΔG 0 Al ) of aluminum oxide at an identical temperature, and the granular oxide has a particle size of more than or equal to 3 nm and less than or equal to 100 nm.
1. A hot-dip zinc-based plated steel sheet comprising:
a base steel sheet that is a metal substrate;
a hot-dip zinc-based plating layer provided on the base steel sheet; and
a surface treatment layer formed on at least one surface of the hot-dip zinc-based plating layer, wherein
the surface treatment layer is a mixture of granular oxide and resin, and the surface treatment layer contains more than or equal to 0.1 g/m 2 and less than or equal to 1.2 g/m 2 of granular oxide per one surface on a metal basis in which, in a temperature range of 900 to 1300 K, standard free energy of formation (ΔG 0 ) of oxide is smaller than standard free energy of formation (ΔG 0 Zn ) of zinc oxide and larger than standard free energy of formation (ΔG 0 Al ) of aluminum oxide at an identical temperature, vanadium-containing compounds in a range of more than or equal to 0.0024 g/m 2 and less than or equal to 0.01 g/m 2 on a V basis as a content per one surface, and resin,
the granular oxide has a particle size of more than or equal to 3 nm and less than or equal to 100 nm, and
the resin contains a polyurethane resin, a polyester resin, an epoxy resin, a (meth)acrylic resin, or a phenol resin,
with the proviso that an oxide of silicon is excluded from the granular oxide.
2. The hot-dip zinc-based plated steel sheet according to claim 1 , wherein
the surface treatment layer further contains at least one selected from phosphorus-containing compounds, copper-containing compounds, aluminum-containing compounds, and chromium-containing compounds;
in the following range as a content per one surface,
the phosphorus-containing compounds: more than 0.0 g/m 2 and less than or equal to 0.01 g/m 2 on a P basis,
the copper-containing compounds: more than 0.0 g/m 2 and less than or equal to 0.02 g/m 2 on a Cu basis,
the aluminum-containing compounds: more than 0.0 g/m 2 and less than or equal to 0.005 g/m 2 on an Al basis, and
the chromium-containing compounds: more than 0.0 g/m 2 and less than or equal to 0.01 g/m 2 on a Cr basis,
wherein, if any of the phosphorus-containing compounds, copper-containing compounds, aluminum-containing compounds, and chromium-containing compounds are present, these compounds must be in the ranges above.
3. The hot-dip zinc-based plated steel sheet according to claim 1 , wherein
the base steel sheet has a chemical composition of, in mass %,
C: 0.05 to 0.4%,
Si: less than or equal to 0.5%,
Mn: 0.5 to 2.5%,
P: less than or equal to 0.03%,
S: less than or equal to 0.01%,
sol. Al: less than or equal to 0.1%,
N: less than or equal to 0.01%,
B: 0 to 0.005%,
Ti: 0 to 0.1%,
Cr: 0 to 0.5%,
Nb: 0 to 0.1%,
Ni: 0 to 1.0%,
Mo: 0 to 0.5%, and
the balance: Fe and impurities.
4. The hot-dip zinc-based plated steel sheet according to claim 1 , wherein
the base steel sheet has a chemical composition of, in mass %,
C: 0.05 to 0.4%,
Si: less than or equal to 0.5%,
Mn: 0.5 to 2.5%,
P: less than or equal to 0.03%,
S: less than or equal to 0.01%,
sol. Al: less than or equal to 0.1%,
N: less than or equal to 0.01%,
B: 0 to 0.005%,
Ti: 0 to 0.1%,
Cr: more than 0% and less than or equal to 0.5%,
Nb: 0 to 0.1%,
Ni: 0 to 1.0%,
Mo: 0 to 0.5%, and
the balance: Fe and impurities, and
the base steel sheet satisfies a relationship of
Mn+Cr: 0.5 to 3.0%.
5. The hot-dip zinc-based plated steel sheet according to claim 1 , wherein
the granular oxide is metal oxide.
6. The hot-dip zinc-based plated steel sheet according to claim 1 , wherein
the granular oxide is an oxide of titanium.
7. The hot-dip zinc-based plated steel sheet according to claim 1 , wherein
the granular oxide has a particle size of more than or equal to 5 nm and less than or equal to 30 nm.
8. The hot-dip zinc-based plated steel sheet according to claim 1 , wherein
a content of the granular oxide per one surface on a metal basis is more than or equal to 0.2 g/m 2 and less than or equal to 0.8 g/m 2 .
9. The hot-dip zinc-based plated steel sheet according to claim 1 , wherein
the surface treatment layer contains more than or equal to 0.05 g/m 2 and less than or equal to 0.35 g/m 2 of an oxide of an alkaline-earth metal per one surface on a metal basis in which, in a temperature range of 900 to 1300 K, standard free energy of formation (ΔG 0 ) of oxide is smaller than standard free energy of formation (ΔG 0 Al ) of aluminum oxide at an identical temperature.
10. The hot-dip zinc-based plated steel sheet according to claim 9 , wherein
the oxide of the alkaline-earth metal is an oxide of calcium or an oxide of magnesium.
11. The hot-dip zinc-based plated steel sheet according to claim 9 , wherein
the content of the oxide of the alkaline-earth metal per one surface on a metal basis is more than or equal to 0.05 g/m 2 and less than or equal to 0.2 g/m 2 .
12. The hot-dip zinc-based plated steel sheet according to claim 1 , wherein
the hot-dip zinc-based plated steel sheet is a hot-dip zinc-based plated steel sheet for hot pressing.
13. A hot-dip zinc-based plated steel sheet comprising:
a base steel sheet that is a metal substrate;
a hot-dip zinc-based plating layer provided on the base steel sheet; and
a surface treatment layer formed on at least one surface of the hot-dip zinc-based plating layer, wherein
the surface treatment layer is a mixture of granular oxide and resin, and the surface treatment layer contains more than or equal to 0.1 g/m 2 and less than or equal to 1.2 g/m 2 of granular oxide per one surface on a metal basis in which, in a temperature range of 900 to 1300 K, standard free energy of formation (ΔG 0 ) of oxide is smaller than standard free energy of formation (ΔG 0 Zn ) of zinc oxide and larger than standard free energy of formation (ΔG 0 Al ) of aluminum oxide at an identical temperature, and further contains more than or equal to 0.05 g/m 2 and less than or equal to 0.35 g/m 2 of an oxide of an alkaline-earth metal per one surface on a metal basis in which, in a temperature range of 900 to 1300 K, standard free energy of formation (ΔG 0 ) of oxide is smaller than standard free energy of formation (ΔG 0 Al ) of aluminum oxide at an identical temperature, vanadium-containing compounds in a range of more than or equal to 0.0024 g/m 2 and less than or equal to 0.01 g/m 2 on a V basis as a content per one surface, and resin,
the granular oxide has a particle size of more than or equal to 3 nm and less than or equal to 100 nm, and
the resin contains a polyurethane resin, a polyester resin, an epoxy resin, a (meth)acrylic resin, or a phenol resin,
with the proviso that magnesium is excluded from the alkaline-earth metal.