Optimization device of component mounting line and optimization method of component mounting line
An optimization device of a component mounting line of the present invention includes a cycle time calculating section which calculates respective cycle times required for mounting components of component types which are allocated to each of the component mounting machines by the optimization process onto a single board, an excluded machine setting section which sets a specific portion of the component mounting machines to be excluded from further calculation processes, a balance efficiency calculating section which calculates a line balance efficiency indicating a degree to which the cycle times of the component mounting machines which are not excluded are equalized, and a balance efficiency display section which displays the line balance efficiency. Accordingly, the results of the optimization process which is carried out before starting production of the board are evaluated appropriately and the original device performance of the component mounting line can be utilized.
1. An optimization device of a component mounting line which carries out an optimization process relating to production based on setting-changeable processing conditions when producing a board on the component mounting line in which multiple component mounting machines are arranged in series, each of the component mounting machines including a board conveyance device which carries in the board to a mounting execution position, positions the board, and carries out the board, a component supply device which sequentially supplies components, and a component transfer device which picks the components from the component supply device and mounts the components onto the positioned board, the optimization device comprising:
a processor configured to:
calculate respective cycle times required for mounting components of component types which are allocated to each of the component mounting machines by the optimization process onto a single board;
set a specific portion of the component mounting machines to be excluded from further calculation processes;
calculate a line balance efficiency indicating a degree to which the cycle times of the component mounting machines which are not excluded are equalized; and
control a display to display the line balance efficiency,
wherein the specific portion of the component mounting machines which is excluded is any of component mounting machines in which the cycle time is shorter than the others, component mounting machines in which a number of types or a number of components of the allocated component types is fewer than the others, and component mounting machines in which a structure of at least one of the component supply device and the component transfer device is different from the others and components of specific component types are allocated.
2. The optimization device of a component mounting line according to claim 1 , wherein the processor is configured to control the display to display the line balance efficiency, an operation efficiency, and an effectiveness degree of optimization together.
3. The optimization device of a component mounting device according to claim 1 , wherein the processor is configured to control the display to display a number representing the degree to which the cycle times of the component mounting machines which are not excluded are equalized as the line balance efficiency.
4. The optimization device of a component mounting device according to claim 3 , wherein the processor is configured to control the display to display a percentage representing the degree to which the cycle times of the component mounting machines which are not excluded are equalized as the line balance efficiency.
5. An optimization device of a component mounting line which carries out an optimization process relating to production based on setting-changeable processing conditions when producing a board on the component mounting line in which multiple component mounting machines are arranged in series, each of the component mounting machines including a board conveyance device which carries in the board to a mounting execution position, positions the board, and carries out the board, a component supply device which sequentially supplies components, and a component transfer device which picks the components from the component supply device and mounts the components onto the positioned board, the optimization device comprising:
a processor configured to:
calculate respective cycle times required for mounting components of component types which are allocated to each of the component mounting machines by the optimization process onto a single board;
calculate respective shortest cycle times required for mounting the components of component types which are allocated to each of the component mounting machines by the optimization process on the single board without restricting processing conditions set by the optimization process;
calculate respective operation efficiencies indicating a degree to which the cycle time of each of the component mounting machines approaches the shortest cycle time; and
control a display to display the operation efficiencies.
6. The optimization device of a component mounting device according to claim 5 , wherein without restricting processing conditions set by the optimization process includes setting at least one of a speed and an acceleration to a maximum value.
7. The optimization device of a component mounting device according to claim 5 , wherein without restricting processing conditions set by the optimization process includes setting at least one of a conveyance speed and an operation speed to a maximum value.
8. The optimization device of a component mounting device according to claim 5 , wherein without restricting processing conditions set by the optimization process includes setting a conveyance speed of the single board to a maximum value and setting an acceleration of the single board to a maximum value.
9. The optimization device of a component mounting device according to claim 5 , wherein without restricting processing conditions set by the optimization process includes setting an operation speed of a nozzle to a maximum value and setting an acceleration of the nozzle to a maximum value.
10. The optimization device of a component mounting device according to claim 5 , wherein without restricting processing conditions set by the optimization process includes setting a number of types of an item which are available for use to a maximum value.
11. The optimization device of a component mounting device according to claim 10 , wherein the item is a nozzle.
12. The optimization device of a component mounting device according to claim 5 , wherein without restricting processing conditions set by the optimization process includes setting a number of exchanges of an item to a minimum value.
13. The optimization device of a component mounting device according to claim 12 , wherein the item is a nozzle.
14. The optimization device of a component mounting device according to claim 5 , wherein the processor is configured to control the display to display a line balance efficiency, the operation efficiencies, and an effectiveness degree of optimization together.
15. An optimization device of a component mounting line which carries out an optimization process relating to production based on setting-changeable processing conditions when producing a board on the component mounting line in which multiple component mounting machines are arranged in series, each of the component mounting machines including a board conveyance device which carries in the board to a mounting execution position, positions the board, and carries out the board, a component supply device which sequentially supplies components, and a component transfer device which picks the components from the component supply device and mounts the components onto the positioned board, the optimization device comprising:
a processor configured to:
calculate an effectiveness degree of optimization of the processing conditions which are set for carrying out the optimization process; and
control a display to display the effectiveness degree of the optimization,
wherein the processor uses at least one of a calculation method of changing a calculation value of the effectiveness degree of the optimization according to whether or not settings of the processing conditions are changed from default conditions, and a calculation method of changing the calculation value of the effectiveness degree of the optimization according to a quality of the processing conditions which are set.
16. The optimization device of a component mounting device according to claim 15 , wherein the processor is configured to set the calculation value higher when a setting is changed from a default condition than when the setting is not changed from the default condition.
17. The optimization device of a component mounting device according to claim 15 , wherein the processor is configured to set the calculation value higher when a processing condition is favorable than when the processing condition is not favorable.
18. The optimization device of a component mounting device according to claim 15 , wherein the processor is configured to control the display to display a line balance efficiency, an operation efficiency, and the effectiveness degree of the optimization together.