IP Library Granted Patent US 10,570,496
Granted Patent B2
US 10,570,496 · App. 15/561,305 · Granted Feb 25, 2020

Nitrided or soft nitrided part with excellent wear resistance and pitting resistance, and nitriding and soft nitriding method

Inventors: Takahide Umehara (Tokyo, JP); Masato Yuya (Tokyo, JP)
Assignee: NIPPON STEEL CORPORATION
C23C8/26C21D1/06C21D1/76C21D9/32C22C38/001C22C38/002C22C38/02C22C38/04C22C38/06C22C38/18C22C38/20C22C38/22C22C38/24C22C38/40C22C38/42C22C38/44C22C38/46C22C38/60C23C8/32
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Quick Facts
Patent No.
US 10,570,496
App. No.
15/561,305
Granted
Feb 25, 2020
Kind
B2
Abstract

A nitrided part and soft nitrided part with excellent wear resistance and pitting resistance and a nitriding method and soft nitriding method are provided, specifically, a nitrided part or soft nitrided part made by a steel material comprising, by mass %, C: 0.05 to 0.3%, Si: 0.05 to 1.5%, Mn: 0.2 to 1.5%, P: 0.025% or less, S: 0.003 to 0.05%, Cr: 0.5 to 2.0%, Al: 0.01 to 0.05%, and N: 0.003 to 0.025% and having a balance of Fe and impurities, wherein, the surface layer comprises a compound layer containing iron, nitrogen, and carbon and a nitrogen diffusion layer positioned below the compound layer, the compound layer comprises an ε single phase, the ε single phase has a thickness of 8 to 30 μm and a Vicker's hardness of 680 HV or more, and the ε single phase has a volume ratio of pores of less than 10%.

Claims (33)

1. A nitrided part or soft nitrided part made of a steel material comprising, by mass %,

C: 0.05 to 0.3%,

Si: 0.05 to 1.5%,

Mn: 0.2 to 1.5%,

P: 0.025% or less,

S: 0.003 to 0.05%,

Cr: 0.5 to 2.0%,

Al: 0.01 to 0.05%, and

N: 0.003 to 0.025% and

having a balance of Fe and impurities,

wherein,

the surface layer comprises a compound layer containing iron, nitrogen, and carbon and a nitrogen diffusion layer positioned below the compound layer,

said compound layer consists of an ε single phase,

said ε single phase has a thickness of 8 to 30 μm and a Vicker's hardness of 680HV or more, and

said ε single phase has a volume ratio of pores of less than 10%.

2. The nitrided part or soft nitrided part according to claim 1 , wherein said compound layer includes, by atm %, (C+N)=22% or more.

3. A method of nitriding a part comprising a steel material having the components according to claim 1 , comprising heating the part in a gas atmosphere comprising NH 3 , H 2 , and N 2 to 550 to 620° C. for 1.0 to 10 hours, wherein a nitriding potential K N obtained by the following (formula 1) is 0.3 to 2.0 in minute 0 to 50 in said nitriding time and is 0.70 to 1.50 from minute 50 on:

K N =(NH 3 partial pressure)/[(H 2 partial pressure) 3/2 ]   (formula 1).

4. A method of soft nitriding a part comprising a steel material having the components according to claim 1 , comprising heating the part in a gas atmosphere comprising NH 3 , H 2 , N 2 , and CO 2 to 550 to 620° C. for 1.0 to 10 hours, wherein a nitriding potential K N obtained by the following (formula 1) is 0.3 to 2.0 in minute 0 to 50 in said soft nitriding time and is 0.70 to 1.50 from minute 50 on:

K N =(NH 3 partial pressure)/[(H 2 partial pressure) 3/2 ]   (formula 1).

5. The nitrided part or soft nitrided part according to claim 1 , further containing, by mass %, one or both of Mo: 0.01 to less than 0.50% and V: 0.01 to less than 0.50%.

6. The nitrided part or soft nitrided part according to claim 5 , further containing, by mass %, one or both of Cu: 0.01 to less than 0.50% and Ni: 0.01 to less than 0.50%.

7. The nitrided part or soft nitrided part according to claim 5 , wherein said compound layer includes, by atm %, (C+N)=22% or more.

8. A method of nitriding a part comprising a steel material having the components according to claim 5 , comprising heating the part in a gas atmosphere comprising NH 3 , H 2 , and N 2 to 550 to 620° C. for 1.0 to 10 hours, wherein a nitriding potential K N obtained by the following (formula 1) is 0.3 to 2.0 in minute 0 to 50 in said nitriding time and is 0.70 to 1.50 from minute 50 on:

K N =(NH 3 partial pressure)/[(H 2 partial pressure) 3/2 ]   (formula 1).

9. A method of soft nitriding a part comprising a steel material having the components according to claim 5 , comprising heating the part in a gas atmosphere comprising NH 3 , H 2 , N 2 , and CO 2 to 550 to 620° C. for 1.0 to 10 hours, wherein a nitriding potential K N obtained by the following (formula 1) is 0.3 to 2.0 in minute 0 to 50 in said soft nitriding time and is 0.70 to 1.50 from minute 50 on:

K N =(NH 3 partial pressure)/[(H 2 partial pressure) 3/2 ]   (formula 1).

10. The nitrided part or soft nitrided part according to claim 1 , further containing, by mass %, one or both of Cu: 0.01 to less than 0.50% and Ni: 0.01 to less than 0.50%.

11. The nitrided part or soft nitrided part according to claim 10 , wherein said compound layer includes, by atm %, (C+N)=22% or more.

12. A method of nitriding a part comprising a steel material having the components according to claim 10 , comprising heating the part in a gas atmosphere comprising NH 3 , H 2 , and N 2 to 550 to 620° C. for 1.0 to 10 hours, wherein a nitriding potential K n obtained by the following (formula 1) is 0.3 to 2.0 in minute 0 to 50 in said nitriding time and is 0.70 to 1.50 from minute 50 on:

K N =(NH 3 partial pressure)/[(H 2 partial pressure) 3/2 ]   (formula 1).

13. A method of soft nitriding a part comprising a steel material having the components according to claim 10 , comprising heating the part in a gas atmosphere comprising NH 3 , H 2 , N 2 , and CO 2 to 550 to 620° C. for 1.0 to 10 hours, wherein a nitriding potential K N obtained by the following (formula 1) is 0.3 to 2.0 in minute 0 to 50 in said soft nitriding time and is 0.70 to 1.50 from minute 50 on:

K N =(NH 3 partial pressure)/[(H 2 partial pressure) 3/2 ]   (formula 1).

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2017
From: UMEHARA, TAKAHIDE; YUYA, MASATO
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 043683/0140 →
Priority Claims (1)
JP 2015-062803 · Mar 25, 2015 · national
Continuity (1)
Related Publication 20180100226A1 · Apr 12, 2018